IP Library Granted Patent US 12672988
Granted Patent B2
US 12672988 · App. 15/733,717 · Granted Jul 7, 2026

Absorbent article with reduced absorbent core

Inventors: Werner Van Ingelgem (Zele, BE); Steven Smet (Zele, BE); Bart Van Malderen (Zele, BE)
Assignee: Drylock Technologies NV
A61F13/53A61F13/49001A61F13/511A61F13/514A61F2013/530051A61F13/533A61F13/53747A61F2013/53908
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Quick Facts
Patent No.
US 12672988
App. No.
15/733,717
Granted
Jul 7, 2026
Kind
B2
Abstract

An absorbent article comprising a liquid pervious topsheet, a liquid impervious backsheet, and an absorbent core positioned between the liquid pervious topsheet and the liquid impervious backsheet; said absorbent article having a first and second longitudinal edge and a first and second transverse edge; wherein the absorbent core comprises a top core sheet, a back core sheet, and absorbent material arranged partially between the top core sheet and the back core sheet; wherein at least one of the top core sheet and the back core sheet comprises at least one attachment portion which is attached to the other one of the top core sheet and the back core sheet forming at least one attachment zone, and at least one edge portion having at least one free edge and covering a portion of the absorbent material.

Claims (38)

1 . An absorbent article comprising a liquid pervious topsheet, a liquid impervious backsheet, and an absorbent core positioned between the liquid pervious topsheet and the liquid impervious backsheet,

said absorbent article having a first and second longitudinal edge and a first and second transverse edge;

wherein the absorbent core comprises a top core sheet, a back core sheet, and absorbent material arranged partially between the top core sheet and the back core sheet;

wherein the top core sheet and/or the back core sheet comprises a hydrophilic nonwoven;

wherein at least one of the top core sheet and the back core sheet comprises at least one attachment portion which is attached to the other one of the top core sheet and the back core sheet forming at least one attachment zone, and at least one edge portion having at least one free edge and covering a portion of the absorbent material.

2 . The absorbent article of claim 1 , wherein seen in a top view of the absorbent core, the top core sheet has a total surface area of S 1 , the back core sheet has a total surface area of S 2 , the absorbent core has a surface area of S 0 defined by an area covered by the absorbent material plus an area of the at least one attachment zone, wherein S 1 is smaller than 90% of S 0 and/or S 2 is smaller than 90% of S 0 .

3 . The absorbent article of claim 2 , wherein S 1 and/or S 2 is smaller than 80% of S 0 .

4 . The absorbent article of claim 1 , wherein in the at least one attachment zone substantially no absorbent material is present between the top core sheet and the back core sheet.

5 . The absorbent article of claim 1 , wherein the at least one edge portion comprises a first edge portion and a second edge portion located at opposite sides of the at least one attachment portion.

6 . The absorbent article of claim 1 , wherein the at least one attachment zone comprises an attachment zone extending from a crotch region in the direction of the first and/or second transverse edge of the absorbent core, and/or an attachment zone extending in the direction from the first longitudinal edge to the second longitudinal edge of the absorbent core.

7 . The absorbent article of claim 1 , wherein the top core sheet and/or the back core sheet has a substantially rectangular shape.

8 . The absorbent article of claim 1 , further comprising a second top core sheet comprising at least one second attachment portion which is attached to the back core sheet forming at least one second attachment zone, and at least one second edge portion having at least one free edge and covering a portion of the absorbent material.

9 . The absorbent article of claim 1 , further comprising a second top core sheet and a second back core sheet, said second top core sheet comprising at least one second attachment portion which is attached to the second back core sheet forming at least one second attachment zone, and at least one second edge portion having at least one free edge and covering a portion of the absorbent material.

10 . The absorbent article of claim 1 , further comprising a second back core sheet, said second back core sheet comprising at least one second attachment portion which is attached to the top core sheet forming at least one second attachment zone, and at least one second edge portion having at least one free edge and covering a portion of the absorbent material.

11 . The absorbent article of claim 9 , wherein a distance between the top core sheet and the second top core sheet is at least 5% of the width of the absorbent core; and/or

wherein a distance between the back core sheet and the second back core sheet is at least 5% of the width of the absorbent core.

12 . The absorbent article of claim 1 , wherein the at least one attachment zone comprises at least one first attachment zone and at least one second attachment zone;

wherein preferably said at least one first and second attachment zones extend next to each other from the crotch region in the direction of the first and/or the second transverse edge; and/or

wherein preferably said at least one first and second attachment zones are connected through at least one semi-permanent attachment zone, preferably extending in a substantially transverse direction.

13 . The absorbent article of claim 1 , wherein the absorbent article further comprises adhesive between the absorbent core and the liquid pervious topsheet; and/or

wherein the absorbent article further comprises an acquisition and distribution layer positioned between the absorbent core and the liquid pervious topsheet; and/or

wherein the absorbent article comprises adhesive between the absorbent core and the ADL, and/or the absorbent article comprises adhesive between the ADL and the liquid pervious topsheet.

14 . The absorbent article of claim 1 , wherein the top core sheet and/or the back core sheet has a longitudinal dimension which is at least 20% of a length of the absorbent core.

15 . The absorbent article of claim 1 , wherein the top core sheet and/or the back core sheet has a transverse dimension which is at least 5% of a width of the absorbent core; and/or

wherein a longitudinal dimension of the top core sheet and/or the back core sheet and the length of the absorbent core are within +10% difference, preferably substantially the same; and/or

wherein a transverse dimension of the top core sheet and/or a transverse dimension of the back core sheet and the width of the absorbent core are within +10% difference, preferably substantially the same; and/or

wherein a rear and front edge of the top core sheet is attached to a rear and front edge of the back core sheet, respectively.

16 . The absorbent article of claim 1 , wherein the at least one attachment zone has a center line, preferably the center line is a straight line, or a curve, or a polyline; and/or

wherein the at least one attachment zone comprises a plurality of attachments zones which have substantially no absorbent material between the top core sheet and the back core sheet, and wherein absorbent material is present in an area in-between said plurality of attachment zones, between the top core sheet and the back core sheet; and/or

wherein a contour of the or each attachment zone is adjacent to absorbent material; and/or

wherein a length of the or each attachment zone is larger than 10% of the length of the absorbent core.

17 . The absorbent article of claim 1 , wherein said at least one attachment zone comprises at least one permanent attachment zone which remains attached when wetted.

18 . The absorbent article of claim 1 , wherein the absorbent material comprises cellulosic fluff pulp and/or superabsorbent particles.

19 . An absorbent article comprising a liquid pervious topsheet, a liquid impervious backsheet, and an absorbent core positioned between the liquid pervious topsheet and the liquid impervious backsheet,

said absorbent article having a first and second longitudinal edge and a first and second transverse edge;

wherein the absorbent core comprises a top core sheet, a back core sheet, and absorbent material arranged partially between the top core sheet and the back core sheet;

wherein at least one of the top core sheet and the back core sheet comprises at least one attachment portion which is attached to the other one of the top core sheet and the back core sheet forming at least one attachment zone, the absorbent article further comprising a second top core sheet and a second back core sheet, said second top core sheet comprising at least one second attachment portion which is attached to the second back core sheet forming at least one second attachment zone.

20 . The absorbent article of claim 19 , wherein the absorbent article further comprises an acquisition and distribution layer, ADL, positioned between the absorbent core and the liquid pervious topsheet.