Medicament filling system
A medicament filling system ( 30 ) provides medicament to a delivery device ( 20 ). The medicament filling system ( 30 ) comprises a main housing ( 40 ) having an air pump ( 42 ), a vial adapter ( 44 ) that is configured to engage a vial ( 10 ) containing medicament, the vial adapter ( 44 ) being in communication with the air pump ( 42 ), a syringe housing ( 46 ) that carries a syringe ( 70 ), the syringe housing ( 46 ) being in selective communication with the vial adapter ( 44 ) and the delivery device ( 20 ), and a valve ( 60 ) that locks and unlocks movement of a plunger ( 72 ) in the syringe ( 70 ).
1 . A medicament filing system that provides medicament to a delivery device, the medicament filling system comprising:
a main housing having:
an air pump;
a vial adapter that is configured to engage a vial containing medicament, the vial adapter being in communication with the air pump;
a barrel being in selective communication with the vial adapter and the delivery device; and
a valve that locks and unlocks movement of a plunger in the barrel.
2 . The medicament filling system of claim 1 , wherein:
the valve is unlocked for the barrel to remove air from the delivery device;
the valve is locked to prevent the barrel from receiving the medicament from the vial adapter beyond a preset dose;
the valve is unlocked to deliver the medicament from the barrel to the delivery device; and
the valve is locked after the medicament delivery to prevent backflow from the delivery device into the barrel.
3 . The medicament filling system of claim 1 , wherein:
the valve includes a button connected to a stopping element that engages and disengages the plunger in the barrel;
when the button is depressed, the plunger in the barrel is disengaged from the stopping element; and
the delivery device is disposed on an external surface of the main housing.
4 . The medicament filling system of claim 3 , wherein:
the valve further includes:
an arm including the stopping element on a distal end of the arm; and
a pivot shaft;
wherein the arm rotates with respect to the pivot shaft to engage and disengage the stopping element to the plunger in the barrel.
5 . The medicament filling system of claim 1 , wherein:
the plunger of the barrel vents air from the barrel;
the plunger includes a dial dose at a proximal end of the plunger and corresponding dial dose stop positions to indicate dosage;
the barrel includes a viewing window to indicate an amount of the medicament disposed in the barrel; and
the delivery device engages a distal surface of the main housing.
6 . A method of using a medicament filling system to fill medicament into a delivery device, the method comprising:
attaching the medicament filling system to the delivery device;
establishing fluid communication between the delivery device and the medicament filling system;
connecting a vial to the medicament filling system to establish fluid communication;
setting a dose on a plunger of a barrel in the medicament filling system;
releasing the plunger of the barrel;
pulling the plunger to remove air from the delivery device;
transferring the medicament from the vial to the barrel; and
filling the delivery device with medicament.
7 . The method of claim 6 , comprising rotating the plunger of the barrel to set the dosage.
8 . The method of claim 6 , comprising operating a valve to lock and unlock the plunger of the barrel.
9 . The method of claim 6 , comprising pumping air into the vial to transfer the medicament from the vial to the barrel.
10 . The method of claim 6 , comprising venting excess air from the plunger of the barrel.
11 . A medicament filing system that provides medicament to a delivery device, the medicament filling system comprising:
an alignment platform having a needle configured to be in communication with the delivery device, the alignment platform including:
an air pump that removes air from the delivery device;
a septum configured to engage the air pump; and
a needle cover that encloses the needle when not in use.
12 . A syringe assembly for providing medicament to a delivery device, the syringe assembly comprising:
a syringe, comprising:
a dial dose that sets a dosage amount, the dial dose being disposed on a plunger head;
a plunger including the plunger head disposed on a proximal end of the plunger; and
a syringe barrel connected to a needle; and
a plunger lock assembly;
wherein after the syringe delivers the medicament to the delivery device, the plunger lock assembly prevents backflow of the medicament into the syringe.
13 . The syringe assembly of claim 12 , wherein the plunger lock assembly further comprises:
a lock button disposed on the plunger head; and
a lock base attached to the syringe barrel;
wherein the lock button is engaged to the lock base in a locked position to prevent backflow from entering the syringe barrel.
14 . The syringe assembly of claim 13 , wherein
the lock button and the lock base each include locking flanges that engage in the locked position; and
the syringe includes a ring surrounding the lock button to prevent accidental depression of the lock button.
15 . The syringe assembly of claim 13 , further comprising:
a vial adapter that engages a vial and the syringe;
wherein the syringe is filled with medicament prior to engagement with the delivery device.
16 . The syringe assembly of claim 12 , wherein
the plunger lock assembly is configured to engage the plunger head and the syringe barrel; and
the plunger lock assembly prevents backflow of the medicament into the syringe via engagement of the plunger head to the syringe barrel.
17 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament; and
an adapter configured to engage a vial carrying the medicament;
wherein the adapter includes one of an ergonomic feature and a needle depth control feature; and
a distal end of the adapter is configured to engage a delivery device to fill with medicament.
18 . The syringe assembly of claim 17 , wherein:
the adapter includes:
an alignment tube that incorporates the one of the ergonomic feature and the needle depth control feature; and
a locking mechanism that is configured to engage the vial.
19 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament; and
an adapter configured to engage a vial carrying the medicament, the adapter includes:
an alignment tube that incorporates one of the ergonomic feature and the needle depth control feature; and
a locking mechanism that is configured to engage the vial;
wherein a proximal end of the alignment tube includes the ergonomic feature having two or more arms that protrude outwardly from a centerline of the alignment tube.
20 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament; and
an adapter configured to engage a vial carrying the medicament, the adapter includes:
an alignment tube that incorporates one of the ergonomic feature and the needle depth control feature; and
a locking mechanism that is configured to engage the vial;
wherein the alignment tube includes the ergonomic feature having two or more curved depressions, each depression including a protrusion.
21 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament; and
an adapter configured to engage a vial carrying the medicament, the adapter includes:
an alignment tube that incorporates one of the ergonomic feature and the needle depth control feature; and
a locking mechanism that is configured to engage the vial;
wherein the needle depth control feature includes two concentric collars that are rotatably fixed to each other to vary a length of the alignment tube.
22 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament;
an adapter configured to engage a vial carrying the medicament; and
a plunger lock assembly that carries the syringe and the adapter;
wherein the plunger lock assembly is configured to lock a plunger of the syringe in a locked position; and
wherein the adapter includes one of an ergonomic feature and a needle depth control feature.
23 . The syringe assembly of claim 22 , wherein the plunger lock assembly comprises:
a housing, including:
a dose window that magnifies a dose indicator; and
a grip surface to aid in handling of the plunger lock assembly.
24 . The syringe assembly of claim 23 , wherein:
the syringe includes:
a flange disposed at a proximal end of a barrel; and
a plunger having a plunger head that cooperates with the barrel; and
the plunger lock assembly includes:
a slot to engage the flange of the syringe; and
a plunger lock disposed above the plunger head after the medicament is delivered to prevent backflow into the syringe.
25 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a needleless syringe having a syringe connector; and
an adapter, including:
a needle that is configured to engage a vial carrying the medicament; and
an adapter connector that is configured to engage the syringe connector;
wherein a distal end of the adapter engages the vial to receive medicament and engages the delivery device to transfer the medicament.
26 . The syringe assembly of claim 25 , wherein the adapter includes a sleeve that covers the needle.
27 . A syringe assembly for filling a syringe and a delivery device with medicament, the syringe assembly comprising:
a syringe having a needle for transferring the medicament;
an adapter attached to the syringe and configured to engage a vial carrying the medicament, wherein the adapter includes:
a housing that encloses the syringe; and
a base that is configured to mount onto the delivery device;
wherein when the adapter is engaged to the vial, the medicament travels from the vial to the syringe; and
wherein when the adapter is engaged to the delivery device, the medicament travels from the syringe to the delivery device.
28 . The syringe assembly of claim 27 , wherein the base of the adapter includes a hole that aligns with a needle port in the delivery device.
29 . The syringe assembly of claim 27 , wherein the adapter includes a slot that engages a flange of the syringe to secure the syringe.