IP Library Granted Patent US 12673157
Granted Patent B2
US 12673157 · App. 17/992,418 · Granted Jul 7, 2026

Protective cap for preventing contamination of a needle-free connector

Inventors: Shishir Prasad (Ramsey, NJ); Praveen Nalawade (Belagavi, IN); Kevin M. Ryan (Whitehouse Station, NJ); Rahul Malviya (Salmon Arm, CA)
Assignee: Becton, Dickinson and Company
A61M5/162A61J1/1425A61M2039/042
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Quick Facts
Patent No.
US 12673157
App. No.
17/992,418
Granted
Jul 7, 2026
Kind
B2
Abstract

A protective cap engageable with a needle-free connector includes a frustoconical body member having a first end and a second end, the frustoconical body member defining first and second openings at the first and second ends, respectively, with the first opening having a first circumference and the second opening having a second circumference that is smaller than the first circumference. The frustoconical body member includes a gripper defining the second opening, the gripper including a plurality of flexible legs configured to deflect radially outward when coupled with a needle-free connector, with each of the flexible legs including a first leg portion angled radially inward, a second leg portion formed integrally with the first leg portion, and a clip portion positioned at a location where the first and second leg portions join, the clip portion oriented orthogonally to the second leg portion and extending radially inward into the second opening.

Claims (29)

1 . A protective cap engageable with a needle-free connector of an intravenous (IV) catheter assembly, the protective cap comprising:

a frustoconical body member having a first end and a second end, the frustoconical body member defining a first opening at the first end and a second opening at the second end, with the first opening having a first circumference and the second opening having a second circumference that is smaller than the first circumference;

wherein the frustoconical body member includes a gripper defining the second opening, the gripper forms a friction fit with an outer surface of either a male connection or a female connection of the needle-free connector, the gripper comprising a plurality of flexible legs that are configured to deflect radially outward when coupled with the needle-free connector, with each of the plurality of flexible legs including:

a first leg portion angled radially inward;

a second leg portion formed integrally with the first leg portion; and

a clip portion positioned at a location where the first leg portion joins the second leg portion, the clip portion oriented orthogonally to the second leg portion and extending radially inward into the second opening.

2 . The cap of claim 1 , wherein the clip portion of each of the plurality of flexible legs makes contact with the needle-free connector when the protective cap is coupled to the needle-free connector, to form a friction contact with the needle-free connector.

3 . The cap of claim 1 , wherein the plurality of flexible legs is positioned equidistantly about the second circumference, with a gap separating each adjacent pair of flexible legs of the plurality of flexible legs.

4 . The cap of claim 3 , wherein the plurality of flexible legs extend from approximately a mid-point of the frustoconical body member between the first end and the second end, down to the second end.

5 . The cap of claim 1 , wherein the second leg portion extends orthogonally out from a plane defined by the second opening.

6 . The cap of claim 1 , wherein the cap is formed as a single piece injection molded component.

7 . The cap of claim 6 , wherein the cap is formed from a thermoplastic polymer material.

8 . The cap of claim 7 , wherein the thermoplastic polymer material is polyester, polycarbonate, polypropylene, polyethylene, polyethylene terephthalate, or acrylonitrile butadiene styrene.

9 . The cap of claim 1 , wherein the frustoconical body member includes an upper portion and a lower portion that are integrally formed.

10 . An intravenous (IV) catheter assembly comprising:

a catheter adapter;

a catheter coupled to the catheter adapter and extending out distally therefrom, so as to be positionable intravenously within a patient;

an extension line coupled to the catheter adapter and extending out proximally therefrom;

a luer hub positioned at a proximal end of the extension line, the luer hub in fluid communication with the catheter through the extension line and the catheter adapter;

a needle-free connector comprising a distal connector end and a proximal connector end, the distal connector end coupled to the luer hub; and

a protective cap, comprising:

a frustoconical body member having a first end and a second end, the frustoconical body member defining a first opening at the first end and a second opening at the second end, with the first opening having a first circumference and the second opening having a second circumference that is smaller than the first circumference,

wherein the frustoconical body member includes a gripper defining the second opening, the gripper comprising a plurality of flexible legs that are configured to deflect radially outward when coupled with the needle-free connector, with each of the plurality of flexible legs including a first leg portion angled radially inward, a second leg portion formed integrally with the first leg portion, and a clip portion positioned at a location where the first leg portion joins the second leg portion, the clip portion oriented orthogonally to the second leg portion and extending radially inward into the second opening;

wherein the protective cap is coupled to the proximal connector end of the needle-free connector.

11 . The cap of claim 10 , wherein the second leg portion extends orthogonally out from a plane defined by the second opening.

12 . The cap of claim 10 , wherein the cap is formed as a single piece injection molded component.

13 . The cap of claim 12 , wherein the cap is formed from a thermoplastic polymer material.

14 . The cap of claim 13 , wherein the thermoplastic polymer material is polyester, polycarbonate, polypropylene, polyethylene, polyethylene terephthalate, or acrylonitrile butadiene styrene.

15 . The cap of claim 10 , wherein the frustoconical body member includes an upper portion and a lower portion that are integrally formed.