IP Library Granted Patent US 12673409
Granted Patent B2
US 12673409 · App. 18/746,272 · Granted Jul 7, 2026

Input device to control tool mode and lighting mode of a power tool

Inventors: Jonathon Jellison (Milwaukee, WI); Alex D. Servais (Slinger, WI)
Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
B25F5/02F21V33/0084
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Quick Facts
Patent No.
US 12673409
App. No.
18/746,272
Granted
Jul 7, 2026
Kind
B2
Abstract

One example power tool includes an actuator configured to be actuated by a user to adjust a motor operating mode of a motor and a light operating mode of a work light. The power tool may also include an electronic processor configured to adjust the motor operating mode in response to determining that the actuator has been actuated in a first manner, and adjust the light operating mode in response to determining that the actuator has been actuated in a second manner that is different than the first manner. A different manner of actuation of the second actuator between the second manner and the first manner may include at least one of the group consisting of a different pressure applied to the second actuator, a different movement direction of the second actuator, a different amount of actuations of the second actuator within a predetermined time period, and combinations thereof.

Claims (48)

1 . A power tool comprising:

a housing;

a motor situated within the housing;

an output device coupled to the motor and configured to perform a task;

a first actuator situated on the housing and configured to be actuated by a user to enable operation of the motor to drive the output device to perform the task;

a work light situated within the housing and configured to illuminate a work area where the task is being performed;

a second actuator situated on the housing and configured to be actuated by the user to adjust a motor operating mode of the motor and a light operating mode of the work light; and

an electronic processor situated within the housing and coupled to the first actuator and the second actuator, wherein the electronic processor is configured to:

control the motor according to the motor operating mode in response to determining that the first actuator has been actuated,

control the work light according to the light operating mode,

adjust the motor operating mode in response to determining that the second actuator has been actuated in a first manner, and

adjust the light operating mode in response to determining that the second actuator has been actuated in a second manner that is different than the first manner;

wherein a different manner of actuation of the second actuator between the second manner and the first manner includes at least one of the group consisting of (i) a low pressure actuation of the second actuator and a high pressure actuation of the second actuator, (ii) a different actuation direction of movement of the second actuator, (iii) a first amount of actuations of the second actuator within a predetermined time period to cause each change of the motor operating mode and a second amount of actuations of the second actuator within the predetermined time period to cause each change of the light operating mode, wherein the second amount is different than the first amount, and (iv) combinations thereof.

2 . The power tool of claim 1 , wherein the motor operating mode is one of a plurality of motor operating modes that indicate at least one of the group consisting of a speed of the motor, a torque of the motor, a manner of operation of the output device, and combinations thereof.

3 . The power tool of claim 2 , wherein the manner of operation of the output device includes at least one of the group consisting of a hammer only operation, a hammer and rotate operation, a rotate only operation, a specific operation upon detection of a certain operational event, and combinations thereof.

4 . The power tool of claim 1 , wherein the light operating mode is one of a plurality of light operating modes that include at least two of an always off light mode, an always on light mode, a first actuator enabled bright light mode, a first actuator enabled dim light mode, and combinations thereof.

5 . The power tool of claim 1 , wherein the second actuator includes a pressure dependent switch configured to provide a signal to the electronic processor based on an amount of pressure applied to the second actuator when the second actuator is actuated.

6 . The power tool of claim 1 , wherein the second actuator is configured to be actuated in a plurality of directions;

wherein the first manner of actuating the second actuator includes moving the second actuator in a first direction; and

wherein the second manner of actuating the second actuator includes moving the second actuator in a second direction different than the first direction.

7 . The power tool of claim 1 , wherein the housing includes a motor housing, a connection portion, and a handle extending between and coupling the motor housing and the connection portion;

wherein the second actuator is located on one of a top surface of the motor housing, a top surface of the connection portion, a rear side of the motor housing, a rear side of the connection portion, and a lower side of the motor housing between the motor housing and the handle.

8 . The power tool of claim 1 , wherein the power tool includes one of an impact wrench, a sander, a power drill, a hammer drill, a rotary hammer, an impact driver, and a nailer.

9 . A power tool comprising:

a housing;

a motor situated within the housing;

an output device coupled to the motor and configured to perform a task;

a first actuator situated on the housing and configured to be actuated by a user to enable operation of the motor to drive the output device to perform the task;

a second actuator situated on the housing and configured to be actuated by the user to adjust a motor operating mode of the motor;

a work light situated within the housing and configured to illuminate a work area where the task is being performed;

a third actuator situated on the housing and configured to be actuated by the user to adjust a light operating mode of the work light;

a user interface control circuit situated within the housing and coupled to the second actuator and the third actuator; and

an electronic processor situated within the housing and coupled to the user interface control circuit, wherein the electronic processor is configured to:

receive a signal from the user interface control circuit,

determine whether the signal indicates that the second actuator has been actuated or that the third actuator has been actuated,

in response to determining that the signal indicates that the second actuator has been actuated, adjust the motor operating mode,

in response to determining that the signal indicates that the third actuator has been actuated, adjust the light operating mode,

control the motor according to the motor operating mode in response to determining that the first actuator has been actuated, and

control the work light according to the light operating mode,

wherein the signal is received by the electronic processor via a single input pin of the electronic processor, and wherein the electronic processor is configured to determine whether the signal indicates that the second actuator has been actuated or that the third actuator has been actuated by analyzing a voltage level of the signal.

10 . The power tool of claim 9 , wherein the user interface control circuit is configured to:

receive separate input signals from each of the second actuator and the third actuator; and

provide the signal to the single input pin of the electronic processor.

11 . The power tool of claim 9 , wherein the electronic processor is configured to:

determine that the second actuator has been actuated in response to the voltage level being within a first voltage range; and

determine that the third actuator has been actuated in response to the voltage level being within a second voltage range different than the first voltage range.

12 . The power tool of claim 9 , wherein the user interface control circuit is located on a first circuit board, and wherein the electronic processor is located on a second circuit board;

wherein the first circuit board is located closer to the third actuator than the second circuit board is located to the third actuator.