Heated blow mold thread insert for forming threads of a container
The present disclosure includes a thread insert for a blow mold assembly configured to form a polymeric container. The thread insert includes: an inner mold surface defining threads, the inner mold surface configured to form a finish of the container; a first bore defined by the thread insert; and a first heating element seated within the first bore and configured to heat the inner mold surface.
1 . A thread insert for a blow mold assembly configured to form a polymeric container, the thread insert comprising:
an inner mold surface defining threads, the inner mold surface configured to form a finish of the container;
a first bore defined by the thread insert;
at least one inner air gap between the threads and the first bore; and
a first heating element seated within the first bore and configured to heat the inner mold surface.
2 . The thread insert of claim 1 , further comprising:
a second bore defined by the thread insert; and
a second heating element seated within the second bore and configured to heat the inner mold surface.
3 . The thread insert of claim 2 , wherein at least one of the first heating element and the second heating element is a variable wattage heater configured to be heated to different temperatures along a length thereof.
4 . The thread insert of claim 2 , wherein the first bore and the second bore both extend from the inner mold surface to an outer mold surface opposite to the inner mold surface.
5 . The thread insert of claim 4 , wherein the first bore and the second bore are non-parallel to each other.
6 . The thread insert of claim 4 , wherein the inner mold surface defining the threads is between the first bore and the second bore.
7 . The thread insert of claim 1 , wherein the inner air gap is curved to match a curvature of the inner mold surface.
8 . The thread insert of claim 1 , wherein the inner air gap includes at least one of a slot, a circle, an oval, and a polygonal shape.
9 . The thread insert of claim 1 , further comprising at least one outer air gap on a side of the first bore that is opposite to the inner air gap.
10 . The thread insert of claim 9 , wherein the outer air gap includes at least one of a slot, a circle, an oval, and a polygonal shape.
11 . The thread insert of claim 9 , wherein the outer air gap is curved or linear.
12 . The thread insert of claim 9 , wherein the outer air gap is a first outer air gap, the thread insert further including at least a second outer air gap that is aligned with and spaced apart from the first outer air gap.
13 . A thread insert for a blow mold assembly configured to form a polymeric container, the thread insert comprising:
an inner mold surface defining threads, the inner mold surface configured to form a finish of the container;
a first bore defined by the thread insert;
at least one of a first inner air gap between the threads and the first bore;
a first heating element seated within the first bore and configured to heat the inner mold surface and the threads;
a second bore defined by the thread insert, the second bore is non-parallel to the first bore;
a second heating element seated within the second bore and configured to heat the inner mold surface and the threads; and
an outer mold surface opposite to the inner mold surface, the outer mold surface defines a notch including a first opening of the first bore and a second opening of the second bore.
14 . The thread insert of claim 13 , wherein the first bore extends along a first line and the second bore extends along a second line, the first line and the second line intersect in the notch defined by the outer mold surface.
15 . The thread insert of claim 13 , wherein the first bore and the second bore extend non-parallel to each other.
16 . The thread insert of claim 13 , further comprising a first inner air gap defined by the thread insert between the first bore and the threads, and a second inner air gap defined by the thread insert between the second bore and the threads.
17 . The thread insert of claim 16 , wherein the first inner air gap and the second inner air gap are both curved to match a curvature of the inner mold surface.
18 . The thread insert of claim 16 , wherein the first inner air gap and the second inner air gap each include at least one of a slot, a circle, an oval, and a polygonal shape.
19 . The thread insert of claim 13 , further comprising:
a first outer air gap defined by the thread insert on a side of the first bore that is opposite to the first inner air gap; and
a second outer air gap defined by the thread insert on a side of the second bore that is opposite to a second inner air gap.
20 . The thread insert of claim 19 , wherein the first outer air gap and the second outer air gap extend linearly.
21 . The thread insert of claim 13 , further comprising a temperature sensor between the first heating element and the second heating element.
22 . The thread insert of claim 21 , wherein the temperature sensor is configured to change resistance as temperature of the thread insert changes.