IP Library Granted Patent US 12673542
Granted Patent B2
US 12673542 · App. 18/084,423 · Granted Jul 7, 2026

Robotic crawler platform systems and methods

Inventor: Kimberley Anne Hayes (San Antonio, TX)
B60K3/00B60B19/003B60B19/12F15B13/044G05D1/0016F15B2211/3052F15B2211/30525
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Quick Facts
Patent No.
US 12673542
App. No.
18/084,423
Granted
Jul 7, 2026
Kind
B2
Abstract

A non-electric robotic crawler platform system and method for logically controlling a pneumatically driven multidirectional multi-motor crawler platform in a confined space that can include Zone 0 and 1 spaces. The system can include a robotic crawler platform and an air logic control system. The robotic crawler platform can include wheels and pneumatic motors. The pneumatic motors can be connected to the wheels. Wheels can be polymer, magnetic, rollers, sprockets for track driven system and other motion systems. The air logic control system can be in fluid communication with the pneumatic motors. The robotic crawler platform and the air logic control system are non-electric. The robotic crawler platform and the air logic control system are made from materials having anti-static properties. A user can provide motion control input to the air logic control system to control directional motion of the robotic crawler platform by controlling any one of or any combination of the pneumatic motors in either a forward or reverse rotation direction. Precision can be obtained through flow/pressure controls either onboard the robotic platform to the motors or exhaust controls plumed exhaust flow regulators from the air piloted shuttle valves.

Claims (39)

1 . An apparatus comprising:

a robotic crawler platform including wheels and pneumatic motors, wherein said pneumatic motors are connected to said wheels; and

an air logic control system in fluid communication with said pneumatic motors; and

wherein said robotic crawler platform further comprises air logic valves in fluid communication with said pneumatic motors and with said air logic control system;

wherein said air logic valves being in fluid communication with said pneumatic motors and controls fluid entering said pneumatic motors based on a pneumatic signal from said air logic control system;

wherein said air logic valves are multi-direction flow control valves each configured to receive a pneumatic power, to receive a forward pneumatic signal from said air logic control system and to receive a reverse pneumatic signal from said air logic control system; and

wherein said multi-direction flow control valves provides the pneumatic power to a forward input of said pneumatic motors upon receiving said forward pneumatic signal and provides the pneumatic power to a reverse input of said pneumatic motors upon receiving said reverse pneumatic signal.

2 . The apparatus according to claim 1 further comprises a main pneumatic switch in fluid communication with said pneumatic motors, said main pneumatic switch is configured to control a pneumatic power from a pneumatic source to said pneumatic motors.

3 . The apparatus according to claim 1 , wherein said robotic crawler platform and said air logic control system are non-electric.

4 . The apparatus according to claim 1 , wherein said robotic crawler platform and said air logic control system are made from materials having anti-static properties.

5 . An apparatus according to claim 1 , wherein said air logic control system comprises shuttle valves in fluid communication with said air logic valves, a user input assembly and a pneumatic source.

6 . An apparatus comprising:

a robotic crawler platform including wheels and pneumatic motors, wherein said pneumatic motors are connected to said wheels; and

an air logic control system in fluid communication with said pneumatic motors;

wherein said robotic crawler platform further comprises air logic valves in fluid communication with said pneumatic motors and with said air logic control system;

wherein said air logic control system comprises shuttle valves in fluid communication with said air logic valves, a user input assembly and a pneumatic source.

7 . The apparatus according to claim 6 , wherein said user input assembly comprises mechanically actuatable valves that provides pneumatic signals to said air logic valves.

8 . The apparatus according to claim 7 , wherein said user input assembly further comprises one or more shuttle valves that are in fluid communication with said mechanically actuatable valves and said air logic valves, wherein said shuttle valves are configured to control said pneumatic signals provided to said air logic valves.

9 . The apparatus according to claim 8 , wherein said air logic valves are multi-direction flow control valves each configured to receive a pneumatic power, to receive a forward pneumatic signal from said air logic control system and to receive a reverse pneumatic signal from said air logic control system.

10 . The apparatus according to claim 9 , wherein said multi-direction flow control valves provides the pneumatic power to a forward input of said pneumatic motors upon receiving said forward pneumatic signal from a forward shuttle valve and provides the pneumatic power to a reverse input of said pneumatic motors upon receiving said reverse pneumatic signal from a reverse shuttle valve.

11 . The apparatus according to claim 10 further comprises a main pneumatic switch in fluid communication with said pneumatic motors, said main pneumatic switch is configured to control the pneumatic power from the pneumatic source to said multi-direction flow control valves.

12 . The apparatus according to claim 6 , wherein said robotic crawler platform and said air logic control system are non-electric.

13 . The apparatus according to claim 6 , wherein said robotic crawler platform and said air logic control system are made from materials having anti-static properties.

14 . An apparatus comprising:

a robotic crawler platform including wheels and pneumatic motors,

wherein said pneumatic motors are connected to said wheels; and

an air logic control system in fluid communication with said pneumatic motors;

wherein said air logic control system is in fluid communication with said pneumatic motors by way of one or more static resistant hoses.

15 . The apparatus according to claim 14 , wherein said robotic crawler platform and said air logic control system are non-electric.

16 . An automated low-static pneumatic remote controlled robotic crawler for nondestructive testing of hazardous environments comprising:

a crawler main base unit;

a top plate disposed above the crawler main unit made of anti-static polymer;

axle bushings;

a base block for controls;

four independent omnidirectional Mecanum wheels attached to the crawler main unit via the axle bushings;

pneumatic motor to power the movement;

a frame to which the components attach;

a plurality of valves, hoses; and

a joystick manipulation control system dispensed through four four-way solenoid control system to control flow from the pneumatic motor to the omnidirectional wheels.