IP Library Granted Patent US 12673784
Granted Patent B2
US 12673784 · App. 17/961,721 · Granted Jul 7, 2026

Systems and methods for fuel freeze mitigation and prevention

Inventors: Vishwanath Vasudeva (Bangalore, IN); Sagar Kulkarni (Bangalore, IN)
Assignee: Collins Aerospace
B64D37/32B64D37/04B64D37/06B64D41/00H05B3/00
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Quick Facts
Patent No.
US 12673784
App. No.
17/961,721
Granted
Jul 7, 2026
Kind
B2
Abstract

A fuel freeze mitigation and/or prevention system includes a power generator configured and adapted to be positioned within a fuel storage tank. A fluid mover device is in electrical communication with the power generator. The fluid mover device is configured and adapted to be positioned within a fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank. A method for mitigating or preventing fuel freeze in a fuel storage tank includes harvesting energy with a power generator positioned within the fuel storage tank, charging a battery with the harvested energy, monitoring a fuel temperature inside the fuel storage tank, and turning a fluid mover device positioned within the fuel storage tank ON or OFF depending on at least one of a manual command or the fuel temperature inside the fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank.

Claims (32)

1 . A fuel freeze mitigation and/or prevention system:

a battery;

a power generator configured and adapted to be positioned within a fuel storage tank, wherein the power generator includes a thermocouple between two metals connected to the battery, the thermocouple comprising:

a negative leg made from a first of the two metals; and

a positive leg is made from a second of the two metals;

a fluid mover device in electrical communication with the power generator configured and adapted to be positioned within the fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank; and

a cable floater including an aperture positioned within the fuel storage tank, wherein the positive leg of the thermocouple passes through the cable floater to ensure that the positive leg maintains contact with an upper surface of the fuel.

2 . The system as recited in claim 1 , wherein the battery is in electrical communication with the power generator for storing power generated by the power generator and with the fluid mover device for powering the fluid mover device.

3 . The system as recited in claim 1 , wherein the fluid mover device includes a swing rod having a first end and a second end, wherein the second end includes at least one blade.

4 . The system as recited in claim 3 , wherein the second end of the swing rod is configured and adapted to rotate relative to the first end.

5 . The system as recited in claim 3 , wherein the first end of the swing rod is operatively connected to a rib of the fuel storage tank.

6 . The system as recited in claim 5 , wherein the first end of the swing rod is coupled to the rib of the fuel storage tank with a connecting pin positioned perpendicular to the swing rod.

7 . The system as recited in claim 1 , wherein the fuel storage tank is positioned within a wing of an aircraft.

8 . The system as recited in claim 7 , wherein the fuel storage tank includes at least one spar positioned therein extending in a longitudinal direction relative to the wing.

9 . The system as recited in claim 8 , wherein the fuel storage tank includes at least one rib extending between a forward side of the wing and an aft side of the wing at an angle relative to the spar.

10 . The system as recited in claim 9 , wherein the power generator includes a plurality of piezoelectric transducers, wherein the plurality of piezoelectric transducers are mounted to at least one of the at least one rib or the at least one spar.

11 . The system as recited in claim 1 , wherein the battery is positioned between the thermocouple and the fluid mover device.

12 . A fuel freeze mitigation and/or prevention system:

a battery;

a power generator configured and adapted to be positioned within a fuel storage tank, wherein the power generator includes a thermocouple between two metals connected to the battery, the thermocouple comprising:

a negative leg made from a first of the two metals; and

a positive leg is made from a second of the two metals;

a fluid mover device in electrical communication with the power generator configured and adapted to be positioned within the fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank; and

a fuel storage tank positioned within a wing of an aircraft, wherein the negative leg of the thermocouple is mounted to a leading edge side of the fuel storage tank and wherein the positive leg is positioned aft of the negative leg, and wherein the positive leg of the thermocouple is configured and adapted to float in fuel.

13 . The system as recited in claim 1 , wherein the thermocouple includes a plurality of thermocouples joined together to form a thermopile.

14 . A method for mitigating or preventing fuel freeze in a fuel storage tank, the method comprising:

harvesting energy with a power generator positioned within the fuel storage tank, wherein the power generator includes a thermocouple between two metals connected to a battery, the thermocouple comprising:

a negative leg made from a first of the two metals; and

a positive leg is made from a second of the two metals, wherein the positive leg of the thermocouple passes through an aperture of a cable floater to ensure that the positive leg maintains contact with an upper surface of the fuel;

charging the battery with the harvested energy;

monitoring a fuel temperature inside the fuel storage tank; and

turning a fluid mover device positioned within the fuel storage tank ON or OFF depending on at least one of a manual command or the fuel temperature inside the fuel storage tank to mitigate or prevent fuel freeze in the fuel storage tank.