IP Library Granted Patent US 12673796
Granted Patent B2
US 12673796 · App. 18/915,363 · Granted Jul 7, 2026

Unfolding device and unfolding method

Inventors: Kazumi Serizawa (Toyota, JP); Naoyuki Taguri (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B65B69/0033B65B2220/04
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Quick Facts
Patent No.
US 12673796
App. No.
18/915,363
Granted
Jul 7, 2026
Kind
B2
Abstract

An unfolding device according to the present disclosure includes a frame, stress concentrating members, a plurality of movable portions, and a power transmission portion. The stress concentrating member located in the space is brought into contact with the inside of an empty box from the opening side of the empty box, whereby the empty box is placed, and the power transmission portion transmits power for moving the stress concentrating member to the stress concentrating member so as to bring the stress concentrating member into contact with the corner, and transmits power for moving the stress concentrating member to the stress concentrating member so as to cause the stress concentrating member to unfold the corner by tearing and unfolding the corner, and the stress concentrating member includes a reverse slope blade that protrudes outward as the blade gets closer to a top of the blade.

Claims (29)

1 . An unfolding device configured to unfold an empty box into a single cross-shaped flat sheet, the unfolding device comprising:

a placement frame that provides a placement space for placing the empty box that is open before unfolding;

a plurality of stress concentrating members configured to unfold a plurality of corners where inner side surfaces of the empty box meet;

a plurality of movable portions attached to the stress concentrating members; and

a power transmission portion configured to transmit power for moving a stress concentrating member via a movable portion, wherein:

the stress concentrating member is configured to be located in the placement space and contact an inside of the empty box from an open side of the empty box when the empty box is placed;

the power transmission portion is configured to transmit the power for moving the stress concentrating member so as to bring the stress concentrating member into contact with a corner, and the power transmission portion is configured to further transmit the power for moving the stress concentrating member so as to cause the stress concentrating member to unfold the corner by tearing and opening the corner; and

the stress concentrating member includes a reverse slope blade that protrudes outward as the blade gets closer to a top of the blade.

2 . The unfolding device according to claim 1 , wherein:

the stress concentrating member includes a safety cover that stores the blade; and

the safety cover is configured to

allow the empty box to be placed on a top part of the safety cover, and

move the empty box floating with respect to the placement frame while centering the empty box in the placement space.

3 . The unfolding device according to claim 2 , wherein:

the safety cover is attached to the movable portion via a spring;

the blade is attached to the movable portion; and

the power transmission portion is configured to

transmit the power for moving the safety cover to the safety cover via the spring and the movable portion, and

transmit the power for moving the blade to the blade via the movable portion.

4 . The unfolding device according to claim 3 , wherein the power transmission portion is configured to transmit the power for moving the safety cover storing the blade to the safety cover so as to bring the safety cover into contact with the corner, and the power transmission portion is configured to further transmit the power for moving the blade to the blade so as to expose the blade from the safety cover that is in contact with the corner and to cause the blade to unfold the corner by tearing and opening the corner.

5 . An unfolding method for unfolding an empty box into a single cross-shaped flat sheet using an unfolding device, the unfolding device including

a placement frame that provides a placement space for placing the empty box that is open before unfolding,

a plurality of stress concentrating members configured to unfold a plurality of corners where inner side surfaces of the empty box meet,

a plurality of movable portions attached to the stress concentrating members, and

a power transmission portion configured to transmit power for moving a stress concentrating member via a movable portion, the unfolding method comprising:

placing the empty box by causing the stress concentrating member located in the placement space to contact an inside of the empty box from an open side of the empty box; and

transmitting the power for moving the stress concentrating member, wherein in the transmitting the power for moving the stress concentrating member,

the power for moving the stress concentrating member is transmitted to the stress concentrating member so as to bring the stress concentrating member into contact with a corner, and the power for moving the stress concentrating member is further transmitted to the stress concentrating member so as to cause the stress concentrating member to unfold the corner by tearing and opening the corner, and

the stress concentrating member includes a reverse slope blade that protrudes outward as the blade gets closer to a top of the blade.