IP Library Granted Patent US 12673811
Granted Patent B2
US 12673811 · App. 18/552,545 · Granted Jul 7, 2026

Thermally insulative liner for use in packaging

Inventor: Christopher Coles (Norfolk, GB)
Assignee: Agile Box Ltd
B65D81/386
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Quick Facts
Patent No.
US 12673811
App. No.
18/552,545
Granted
Jul 7, 2026
Kind
B2
Abstract

A thermally insulative liner for a box is described. The liner includes a base and a plurality of sidewalls. Each sidewall extends from the base thereby to define an opening opposite the base. Each of the plurality of sidewalls includes an inner surface, an outer surface, and a plurality of channels formed between the inner surface and the outer surface and extending parallel with the inner surface and the outer surface. A first sidewall of the plurality of sidewalls contacts two other sidewalls of the plurality of sidewalls. One or more of the plurality of channels in the first sidewall is closed at opposing ends by the respective inner surfaces of the two other sidewalls.

Claims (65)

1 . A thermally insulative liner for a box, the liner comprising:

a base; and

a plurality of sidewalls, each sidewall extending from the base thereby to define an opening opposite the base; wherein

each of the plurality of sidewalls comprises:

an inner surface;

an outer surface; and

a plurality of channels formed between the inner surface and the outer surface and extending parallel with the inner surface and the outer surface;

a first sidewall of the plurality of sidewalls contacts two other sidewalls of the plurality of sidewalls;

a width of the first sidewall, at least somewhere along its length, is greater than a width of the first sidewall at the base;

one or more of the plurality of channels in the first sidewall is closed at opposing ends by the respective inner surfaces of the two other sidewalls; and

each plurality of channels is formed by a fluted or corrugated sheet sandwiched between the respective inner surface and the respective outer surface.

2 . The thermally insulative liner of claim 1 , further comprising a cover extending across the opening, thereby to define an enclosed volume of the liner.

3 . The thermally insulative liner of claim 2 , wherein one or more of the plurality of channels in one or both of the two other sidewalls is closed at a top end by the cover, the top end being an end opposite the base.

4 . The thermally insulative liner of claim 1 , wherein the width of the first sidewall increases in a direction from the base to the opening.

5 . The thermally insulative liner of claim 1 , wherein:

the thermally insulative liner further comprises a closing segment rotatably attached to a second sidewall of the plurality of sidewalls at a top end of the second sidewall, the top end being an end of the second sidewall furthest from the base; and

the closing segment is configured to close one or more of the plurality of channels in the second sidewall at the top end.

6 . The thermally insulative liner of claim 5 , wherein the second sidewall is one of the two other sidewalls.

7 . The thermally insulative liner of claim 5 , wherein the closing segment is further configured to close one or more of the plurality of channels in a third sidewall of the plurality of sidewalls.

8 . The thermally insulative liner of claim 7 , wherein the second sidewall is one of the two other sidewalls and the third sidewall is an opposite one of the two other sidewalls.

9 . The thermally insulative liner of claim 7 further comprising a cover extending across the opening, thereby to define an enclosed volume of the liner, wherein the closing segment is configured to extend entirely across the opening, thereby to form the cover defining the enclosed volume between the cover, the base, and the plurality of sidewalls.

10 . The thermally insulative liner of claim 5 , wherein:

the thermally insulative liner further comprises a further closing segment rotatably attached to a third sidewall of the plurality of sidewalls at a top end of the third sidewall, the top end being an end of the third sidewall furthest from the base; and

the further closing segment is configured to close one or more of the plurality of channels in the third sidewall at said top end of the third sidewall.

11 . The thermally insulative liner of claim 10 further comprising a cover extending across the opening, thereby to define an enclosed volume of the liner, wherein the closing segment and the further closing segment are each configured to extend across, and meet within, the opening, thereby to together form the cover defining the enclosed volume between the cover, the base, and the plurality of sidewalls.

12 . The thermally insulative liner of claim 1 , wherein:

the plurality of channels of the first sidewall extends in a direction parallel to the base; and

the plurality of channels of the two other sidewalls extend in a direction perpendicular to the base.

13 . The thermally insulative liner of claim 1 , wherein the liner comprises one or more materials selected from a group of materials consisting of: a recycled material, a recyclable material, a biodegradable material, paper, card, cardboard, corrugated cardboard, wood, polymer, and a cellulose fibre material.

14 . Thermally insulative packaging, comprising:

outer packaging defining an internal volume; and

a thermally insulative liner located within the internal volume of the outer packaging, the thermally insulative liner being in accordance with claim 1 .

15 . The thermally insulative packaging of claim 14 , wherein:

the outer packaging is a box comprising:

a box base;

a plurality of box sidewalls extending from the base, the plurality of box sidewalls defining a box opening to the internal volume of the outer packaging, the box opening being opposite to the box base; and

a box cover configured to cover the box opening.

16 . The thermally insulative packaging of claim 15 , wherein one or more of the plurality of channels in a sidewall of the plurality of sidewalls is closed at a top end of said sidewall by the box cover.

17 . A method for assembling thermally insulative packaging, the method comprising:

providing outer packaging, the outer packaging defining an internal volume; and

inserting a thermally insulative liner into the internal volume of the outer packaging, the thermally insulative liner in accordance with claim 1 .

18 . A thermally insulative liner for a box, the liner comprising:

a base; and

a plurality of sidewalls, each sidewall extending from the base thereby to define an opening opposite the base; wherein

each of the plurality of sidewalls comprises:

an inner surface;

an outer surface; and

a plurality of channels formed between the inner surface and the outer surface and extending parallel with the inner surface and the outer surface;

each plurality of channels is formed by a fluted or corrugated sheet sandwiched between the respective inner surface and the respective outer surface;

a first sidewall of the plurality of sidewalls contacts two other sidewalls of the plurality of sidewalls; and

one or more of the plurality of channels in the first sidewall is closed at opposing ends by the respective inner surfaces of the two other sidewalls, wherein:

the plurality of channels of the first sidewall extends in a direction parallel to the base; and

the plurality of channels of the two other sidewalls extend in a direction perpendicular to the base.

19 . A thermally insulative liner for a box, the liner comprising:

a base; and

a plurality of sidewalls, each sidewall extending from the base thereby to define an opening opposite the base; wherein

each of the plurality of sidewalls comprises:

an inner surface;

an outer surface; and

a plurality of channels formed between the inner surface and the outer surface and extending parallel with the inner surface and the outer surface;

a first sidewall of the plurality of sidewalls contacts two other sidewalls of the plurality of sidewalls;

a width of the first sidewall, at least somewhere along its length, is greater than a width of the first sidewall at the base;

one or more of the plurality of channels in the first sidewall is closed at opposing ends by the respective inner surfaces of the two other sidewalls;

the plurality of channels of the first sidewall extends in a direction parallel to the base; and

the plurality of channels of the two other sidewalls extend in a direction perpendicular to the base.