Footwear manufacturing conveyor system
A footwear manufacturing conveyor system includes a rail system. A first rail and guideways positioned within the boundary of the first rail provide at least one path of travel along the rail system. A propulsion system with a plurality of electrical coils is configured to provide magnetic propulsion. A vehicle has a magnet is configured to interact with the propulsion system. A receiving part is adapted to receive a footwear last. A load bearing element has a primary surface which is configured to engage with the first rail and an opposite secondary surface. The rail system further includes a second rail, positioned at an opposite side of the load bearing element.
1 . A footwear manufacturing conveyor system comprising:
a rail system comprising:
a first rail, and
guideways positioned within a boundary of the first rail, adapted to provide at least one path of travel along the rail system;
a propulsion system with a plurality of electrical coils configured to provide magnetic propulsion; and
a plurality of individual independently-controlled vehicles including:
a magnet configured to interact with the propulsion system,
a receiving part adapted to receive a footwear last, and
a load bearing element having a primary surface which is configured to engage with the first rail and an opposite secondary surface,
wherein the rail system further comprises a second rail, positioned at an opposite side of the load bearing element, and
wherein the plurality of individual independently-controlled vehicles are configured to accelerate independently, respectively, along the rail system.
2 . The conveyor system in accordance with claim 1 , wherein the load bearing element comprises a first rail engaging part and a second rail engaging part.
3 . The conveyor system in accordance with claim 2 , wherein the first rail engaging part and the second rail engaging part are positioned along an axis along a direction of travel along the rail system.
4 . The conveyor system in accordance with claim 1 , wherein, when a respective vehicle of the plurality of individual independently-controlled vehicles is in a loaded configuration, a payload is such so that a center of gravity of the respective vehicle and the payload is at a distance from a volume of the respective vehicle, and/or
wherein, when the respective vehicle is in an unloaded configuration, the center of gravity is within the volume of the respective vehicle.
5 . The conveyor system in accordance with claim 4 , wherein the payload is a footwear last where a sole surface of the footwear last faces away from the respective vehicle.
6 . The conveyor system in accordance with claim 1 , wherein the load bearing element comprises at least one rolling element.
7 . The conveyor system in accordance with claim 1 , wherein the load bearing element cooperates with the first rail or the second rail at one longitudinal position of the at least one vehicle.
8 . The conveyor system in accordance with claim 1 , wherein a distance between the first rail and the second rail is larger than a height of the load bearing element.
9 . The conveyor system in accordance with claim 1 , wherein said receiving part is detachably connected to said footwear last.
10 . The conveyor system in accordance with claim 1 , wherein said load bearing element comprises a third rail engaging part engaging horizontally with at least one of said first rail, said second rail, or a third vertical rail.
11 . The conveyor system in accordance with claim 10 , wherein said third rail engaging part is located on a lower side of said first rail.
12 . The conveyor system in accordance with claim 1 , wherein said footwear manufacturing conveyor system is a part of a direct injection processing assembly adapted to apply a sole assembly to an upper using an injection molding process, and
wherein said upper is lasted to said footwear last.
13 . A method for reducing friction of a plurality of individual independently-controlled vehicles in a footwear manufacturing conveyor system, said method comprising steps of, for the plurality of individual independently-controlled vehicles, respectively:
engaging a load bearing element of the plurality of individual independently-controlled vehicles with a rail system including:
a first rail,
guideways positioned within a boundary of the first rail, the guideways being adapted to provide at least one path of travel along the rail system, and
a second rail positioned at an opposite side of the load bearing element;
receiving a footwear last by a receiving part of the plurality of individual independently-controlled vehicles; and
propelling the plurality of individual independently-controlled vehicles using a propulsion system provided with a plurality of electrical coils that provide a magnetic propulsion to a propulsion element of the plurality of individual independently-controlled vehicles,
wherein the plurality of individual independently-controlled vehicles are configured to accelerate independently along the rail system.
14 . The method in accordance with claim 13 , wherein said load bearing element has a primary surface which is configured to engage with the first rail and an opposite secondary surface.
15 . The method in accordance with claim 13 , wherein the load bearing element includes a first rail engaging part and a second rail engaging part, and
wherein the plurality of individual independently-controlled vehicles are accelerated when the plurality of individual independently-controlled vehicles are propelled, causing the first rail engaging part to lift from the first rail.
16 . The method in accordance with claim 13 , wherein the load bearing element includes a first rail engaging part and a second rail engaging part, and
wherein the plurality of individual independently-controlled vehicles are accelerated when the plurality of individual independently-controlled vehicles are propelled, causing the first rail engaging part to come into contact with the second rail.
17 . The method in accordance with claim 13 , wherein said method further comprises a step of lasting an upper onto said footwear last at a lasting station.