IP Library Granted Patent US 12674028
Granted Patent B2
US 12674028 · App. 17/784,524 · Granted Jul 7, 2026

Q-T-siloxane-based polymeric materials with high siloxane ring content and method for preparing same

Inventors: Matthias Koebel (Bruttisellen, CH); Marek Nemec (Poprad, SK); Stefanie Hauser (Nafels, CH)
Assignee: EMPA EIDGENOSSISCHE MATERIALPRUFUNGSUND FORSCHUNGSANSTALT
C08G77/18C08G77/08C08G77/30C08G77/70C08G83/005C08L83/04C08L83/06C08L83/08C09D183/06C09D183/08C09J183/06C09J183/08C08G77/26C08G77/28
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Quick Facts
Patent No.
US 12674028
App. No.
17/784,524
Granted
Jul 7, 2026
Kind
B2
Abstract

The present invention pertains to a branched polymeric liquid poly siloxane material comprising non-organofunctional Q-type siloxane moieties and mono-organofunctional T-type siloxane moieties, as well as optionally tri-organofunctional M-type siloxane moieties and/or di-organofunctional D-type siloxane moieties characterized in that the polysiloxane material has a specified degree of polymerization, comprises a significant amount of four-membered Q2-type and/or Q3-type siloxane ring species relative to the total Q-type siloxane species, and is optionally functionalized at specific moieties. The present invention further pertains to methods for producing the polymeric liquid polysiloxane material as well as associated uses of the material.

Claims (180)

1 . A polymeric liquid polysiloxane material comprising:

(i) non-organofunctional Q-type siloxane moieties selected from the group consisting of:

and

(iv) mono-organofunctional T-type siloxane moieties selected from the group consisting of:

wherein

indicates a covalent siloxane bond to a silicon atom of another Q and/or T-type moiety as defined in (i) and/or (iv);

R 1 is selected from the group consisting of methyl, ethyl, propyl, —P(═O)(OR 1′ ) (OH), —P(OR 1′ ) 2 , and —P(═O)(OH) 2 ;

R 1′ is selected from the group consisting of methyl, ethyl, propyl and butyl;

R 2 , R 3 and R 4 are each independently selected from the group consisting of methyl, ethyl, phenyl, cyclohexyl, vinyl, —CH 2 —CH 2 —Cl and cyclopentadienyl;

R 6 is selected from the group consisting of methyl, ethyl, n-butyl, linear C 5-14 alkyl residues and branched C 5-14 alkyl residues;

n is an integer selected from the group consisting of 1, 2, 3, 4 and 5;

R 8 is selected from the group consisting of —Cl, —Br, —I, —F, —CN, —SCN, —N 3 , —NO 2 , —OH, —SO 2 OR 1′ , and —O—C(═O)R 12 ,

R 9 is selected from the group consisting of —Cl, —Br, —I, —F, —CN, —COOH, —COOR 1′ , phenyl, o-, m-, and p-vinylphenyl;

R 9′ is selected from the group consisting of —COOH and —COOR 1′ ;

R 5 is selected from the group consisting of R 5U and R 5S ,

wherein

R 5U is selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, linear, branched or cyclic C 5-16 alkyl residues, (3,3,3-trifluoro) propyl, (1H,1H, 2H, 2H-perfluoro) octyl, (1H,1H, 2H, 2H-perfluoro) dodecyl, (1H,1H, 2H, 2H-perfluoro) hexadecyl, vinyl, phenyl, cyclopentadienyl,

and -L-Z, wherein

L is an aliphatic linker selected from the group consisting of —CH 2 —, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —C 6 H 4 —, —C 6 H 4 —CH 2 —, and —CH 2 —CH 2 —C 6 H 4 —CH 2 ; and

Z is a moiety selected from the group consisting of CI, Br, I, —OH, —SH,

wherein R 7 is selected from the group consisting of methyl, ethyl, and n-butyl;

R 5S is selected from the group consisting of

and -L′-Y, wherein

m is an integer selected from the group consisting of 1, 2, 3 and 4;

L′ is an aliphatic linker selected from the group consisting of —CH 2 —, —CH 2 CH 2 —, and —CH 2 CH 2 CH 2 —; and

Y is a moiety selected from the group consisting of

wherein

X is absent, —(NH)—, or —O—;

R 10 is selected from the group consisting of

R 11 is selected from the group consisting of R 8 , -X-R 1 ′ and R 12c ,

R 12 is selected from the group consisting of R 12a , R 12b and R 12c , wherein

R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-18 alkyl, linear or branched, substituted or non-substituted C 2-18 alkenyl and linear or branched, substituted or non-substituted C 2-18 alkynyl;

R 12b is selected from the group consisting of

linear or branched, substituted or non-substituted alkyl ether up to a molecular weight of 5000 g/mol, linear or branched, substituted or non-substituted alkenyl ether up to a molecular weight of 5000 g/mol, and linear or branched, substituted or non-substituted alkynyl ether up to a molecular weight of 5000 g/mol;

unsubstituted polydimethylsiloxane and unsubstituted polydivinylsiloxane; and

polysaccharides up to a molecular weight of 5000 g/mol and oligosaccharides up to a molecular weight of 5000 g/mol; and

R 12c is selected from the group consisting of

amino acids, oligo-peptides up to a molecular weight of 5000 g/mol and poly-peptides up to a molecular weight of 5000 g/mol; and

C 12-24 fatty acids;

with the proviso that R 5S is not

wherein

the degree of polymerization of the Q-type siloxane moieties according to DP Q-type =Σ(n A Qn )/Σ(A Qn )=(A Q1 +2 A Q2 +3 A Q3 +4 A Q4 )/(A Q0 +A Q1 +A Q2 +A Q3 +A Q4 ) is in the range of 1.3 to 2.7, wherein Qn is a Si atom coordinated by n siloxane bonds through bridging oxygen atoms;

the degree of polymerization of the T-type siloxane moieties according to DP T-type =Σ(n A Tn )/Σ(A Tn )=(A T1 +2 A T2 +3 A T3 )/(A T0 +A T1 +A T2 +A T3 ) is in the range of 0.9 to 2.7, wherein Tn is a Si atom coordinated by n siloxane bonds through bridging oxygen atoms;

the material has a viscosity in the range of 10 to 100′000 cP;

the material comprises more than 0.25 mol-% silanol groups (Si—OH);

the atomic ratio of T- to Q-species in the material is in the range of 0.01:1 to 1:1;

0 mol-% or at least 1 mol-% of all R 5 moieties in the material are R 5S moieties;

wherein

the polysiloxane material comprises more than 25 mol-% four-membered combined Q 2r -type and Q 3,sd -type siloxane ring species relative to the total Q-type siloxane species; and/or

the polysiloxane material comprises more than 50 mol-% four-membered combined Q 3s,3d -type siloxane ring species relative to all Q 3 -type siloxane species; and/or

the polysiloxane material comprises more than 3.0 mol-% double four-membered Q 3d -type siloxane ring species relative to the total Q-type siloxane species; and/or

the polysiloxane material comprises more than 14 mol-% double four-membered Q 3d -type siloxane ring species relative to all Q 3 -type siloxane species.

2 . The polymeric liquid polysiloxane material according to claim 1 , wherein

at least 1 mol-% of all R 5 moieties in the material are R 5S moieties;

R 8 is selected from the group consisting of —Cl, —Br, —I, —CN, —SCN, —N 3 , —NO 2 , —SO 2 OR 1′ , and —O—C(═O)R 1′ ;

Y is selected from the group consisting of

R 10 is selected from the group consisting of

R 11 is selected from the group consisting of R 8 and R 12c ; and

R 12 is selected from the group consisting of R 12a , R 12b , and R 12c , wherein

R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-18 alkyl, and linear or branched, substituted or non-substituted C 2-18 alkenyl;

R 12b is selected from the group consisting of

linear or branched, non-substituted or terminally amino-or thiol-substituted alkyl ethers up to a molecular weight of 3000 g/mol and linear or branched, non-substituted or terminally amino-or thiol-substituted-or-alkenyl ethers up to a molecular weight of 3000 g/mol;

polysaccharides up to a molecular weight of 3000 g/mol and oligosaccharides up to a molecular weight of 3000 g/mol; and

unsubstituted polydimethylsiloxane and unsubstituted polydivinylsiloxane; and

R 12c is selected from the group consisting of

amino acids, oligo-peptides up to a molecular weight of 3000 g/mol and poly-peptides up to a molecular weight of 3000 g/mol; and

C 12-24 fatty acids.

3 . The polymeric liquid polysiloxane material according to claim 2 , wherein

R 8 is selected from the group consisting of —Cl, —Br, —I, —CN, —SCN, —N 3 , —NO 2 , —SO 2 OR 1′ , and —O—C(═O)R 1′ ;

Y is selected from the group consisting of

R 10 is selected from the group consisting of

R 11 is selected from the group consisting of R 8 and R 12c , and

R 12 is selected from the group consisting of R 12a , R 12b , and R 12c , wherein

R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-12 alkyl and linear or branched, substituted or non-substituted C 2-12 alkenyl;

R 12b is selected from the group consisting of

linear, non-substituted or terminally amino-substituted alkyl ethers up to a molecular weight of 2000 g/mol; and

polysaccharides up to a molecular weight of 2000 g/mol and oligosaccharides up to a molecular weight of 2000 g/mol; and

R 12c is selected from the group consisting of

amino acids, oligo-peptides up to a molecular weight of 2000 g/mol made of naturally occurring amino acids and poly-peptides up to a molecular weight of 2000 g/mol made of naturally occurring amino acids;

castor oil triglycerides, soybean oil triglycerides, and sunflower oil triglycerides; and

naturally occurring C 12-24 fatty acids.

4 . The polymeric liquid polysiloxane material according to claim 1 , wherein the material comprises

(i) at least two non-identically R 5 -substituted mono-organofunctional T-type siloxane populations, each population making up at least 3 mol-% of all mono-organofunctional T-type siloxane moieties in the material; and/or

(ii) chiral mono-organofunctional T 1 -type siloxane moieties in an amount of at least 3 mol-% relative to all mono-organofunctional T-type siloxane moieties in the material.

5 . The polymeric liquid polysiloxane material according to claim 1 , wherein

(i) the degree of polymerization of the Q-type siloxane moieties DP Q-type is in the range of 1.5 to 2.5;

and/or

(iii) the degree of polymerization of the T-type siloxane moieties DP T-type is in the range of 1.2 to 2.2.

6 . The polymeric liquid polysiloxane material according to claim 1 , wherein the total content of di-organofunctional D-type siloxane moieties and/or the total content tri-organofunctional M-type siloxane moieties is zero.

7 . The polymeric liquid polysiloxane material according to claim 1 , wherein the mono-organofunctional T-type siloxane moieties comprise

(i) a first population of mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, hexyl, octyl, dodecyl, hexadecyl, (3,3,3-trifluoro), propyl, (1H,1H, 2H, 2H-perfluoro) octyl, (1H,1H, 2H, 2H-perfluoro) dodecyl and (1H,1H, 2H, 2H-perfluoro) hexadecyl, and either

(a) a second population of mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, hexyl, octyl, dodecyl, hexadecyl, (3,3,3-trifluoro) propyl, (1H,1H, 2H, 2H-perfluoro) octyl, (1H,1H, 2H, 2H-perfluoro) dodecyl and (1H,1H, 2H, 2H-perfluoro) hexadecyl, wherein the R 5 groups of the first and second populations are not identical,

(b) mono-organofunctional T-type siloxane moieties, wherein R 5 is L-Z, vinyl,

or

(c) mono-organofunctional T-type siloxane moieties, wherein R 5 is R 5S .

8 . The polymeric liquid polysiloxane material according to claim 1 , wherein the relative atomic ratio of T-to Q-species is in the range of 0.02:1 to 0.75:1.

9 . A hydrolysis product obtained by reacting at least one polymeric liquid polysiloxane material according to claim 1 with a predetermined amount of water or with a predetermined amount of a water-solvent mixture, optionally in the presence of at least one surfactant.

10 . An emulsion obtained by emulsifying a polymeric liquid polysiloxane material according to claim 1 with a predetermined amount of water, optionally in the presence of at least one surfactant.

11 . A method for preparing a polymeric liquid polysiloxane material according to claim 1 , wherein at least 1 mol-% of all R 5 moieties in the material are R 5S moieties, the method comprising the following steps:

providing the polymeric liquid polysiloxane material, wherein at least 1 mol-% of all R 5 moieties in the material are R 5U moieties;

functionalizing the R 5U residues of the polymeric liquid polysiloxane material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues;

retrieving, optionally isolating and optionally purifying the polymeric liquid polysiloxane material.

12 . A method for preparing a polymeric liquid polysiloxane material according to claim 1 , comprising the following steps:

(a) providing a Q-type polymethoxy, polyethoxy, polypropoxy or mixed poly (methoxy/ethoxy/propoxy) polysiloxane precursor,

optionally comprising

(a1) di-organofunctional D-type siloxane moieties; and/or

(a2) mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of R 5U and R 5S ;

optionally comprising less than 12 mol-% of (a1) and (a2) combined relative to the total amount of all Q-type species;

optionally further comprising a condensation catalyst;

wherein degree of polymerization of the Q-type polysiloxane according to DP Q-type =Σ(n A Qn )/Σ(A Qn ) =(A Q1 +2 A Q2 +3 A Q3 +4 A Q4 )/(A Q0 +A Q1 +A Q2 +A Q3 +A Q4 ) is in the range of 1.5 to 2.7, wherein Dn is a Si atom coordinated by n siloxane bonds through bridging oxygen atoms; and

wherein the Q-type polysiloxane comprises more than 3, 5, 10, 15 or 20 mol-% silanol groups (Si—OH);

(b) adding at least one of a

(b1) tri-organofunctional M-type silane Si(OR 1 )(R 2 )(R 3 )(R 4 ) in monomeric or oligomeric form; and/or

(b2) di-organofunctional D-type silane Si(OR 1 ) 2 (R 2 )(R 3 ) in monomeric or oligomeric form; and/or

(b3) mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ), wherein R 5 is selected from the group consisting of R 5U and R 5S ;

to the polysiloxane of (a);

(c) optionally adding a condensation catalyst to the mixture of step (b);

(d) heating the mixture of (c) in the absence of water:

(e) optionally repeating steps (b) to (d) at least once;

(f) optionally functionalizing the R 5U residues of the polymeric liquid polysiloxane material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues;

(g) retrieving, optionally isolating and optionally purifying the polymeric liquid polysiloxane material;

with the proviso that at least one of:

the precursor of step (a) comprises mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of R 5U and R 5S ,

a mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ), wherein R 5 is selected from the group consisting of R 5U and R 5S ; is added in monomeric or oligomeric form during step (b), or

a combination thereof, and

with the proviso that a condensation catalyst is present in at least one of steps (a) or (c).

13 . A method for preparing a polymeric liquid polysiloxane material according to claim 1 , comprising the following steps:

(a) providing a Q-type polymethoxy, polyethoxy, polypropoxy or mixed poly (methoxy/ethoxy/propoxy) polysiloxane precursor,

optionally comprising

(a1) di-organofunctional D-type siloxane moieties; and/or

(a2) mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of R 5U and R 5S ;

optionally comprising less than 12 mol-% of (a1) and (a2) combined relative to the total amount of all Q-type species;

optionally further comprising a condensation catalyst;

wherein degree of polymerization of the Q-type polysiloxane according to DP Q-type =Σ(n A Qn )/Σ(A Qn ) =(A Q1 +2 A Q2 +3 A Q3 +4 A Q4 )/(A Q0 +A Q1 +A Q2 +A Q3 +A Q4 ) is in the range of 1.0 to 2.7, wherein Dn is a Si atom coordinated by n siloxane bonds through bridging oxygen atoms; and

wherein the Q-type polysiloxane comprises more than 3, 5, 10, 15 or 20 mol-% silanol groups (Si—OH);

(b) adding at least one of a

(b1) tri-organofunctional M-type silane Si(OR 1 )(R 2 )(R 3 )(R 4 ) in monomeric or oligomeric form; and/or

(b2) di-organofunctional D-type silane Si(OR 1 ) 2 (R 2 )(R 3 ) in monomeric or oligomeric form; and/or

(b3) mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ), wherein R 5 is selected from the group consisting of R 5U and R 5S ;

to the polysiloxane of (a);

(c) optionally adding a condensation catalyst to the mixture of step (b);

(d) heating the mixture of (c) in the absence of water:

(e) optionally repeating steps (b) to (d) at least once;

(f) optionally functionalizing the R 5U residues of the polymeric liquid polysiloxane material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues;

(g) retrieving, optionally isolating and optionally purifying the polymeric liquid polysiloxane material;

with the proviso that at least one of:

the precursor of step (a) comprises mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of R 5U and R 5S ,

a mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ), wherein R 5 is selected from the group consisting of R 5U and R 5S ; is added in monomeric or oligomeric form during step (b), or

a combination thereof, and

with the proviso that a condensation catalyst is present in at least one of steps (a) or (c).

14 . The method according to claim 12 , wherein

in step (a), the R 5 of the T-type siloxane moiety is R 5U ;

in step (b), the R 5 of the T-type silane is R 5U ; and

the method comprises the step (f) of functionalizing the R 5U residues of the polymeric liquid polysiloxane material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues.

15 . The method according to claim 12 , wherein

in step (a), the R 5 of the T-type siloxane moiety is R 5U ;

in step (b), the R 5 of at least one T-type silane is R 5S ; wherein in optional step (e) the R 5 of the T-type silane is selected from R 5U and R 5S , and

the method optionally does not comprise the step (f).

16 . The method according to claim 12 , wherein after step (d) or (e), the method further comprises the step of adding a tri-organofunctional M-type silane Si(OR 1 )(R 2 )(R 3 )(R 4 ) or M-type siloxane (R 2 )(R 3 )(R 4 )Si—O—Si(R 2 )(R 3 )(R 4 ) and optionally a di-organofunctional D-type silane in monomeric or oligomeric form as described in step (b2) in the presence of water and a suitable co-solvent and an acid catalyst, followed by heating the mixture, optionally to reflux.

17 . The method according to claim 12 , wherein the reaction temperature for steps (c) through (e) is in the range from 30 to 170° C., and the pressure during steps (c) through (e) is in the range of 0.1 bar to 2 bar.

18 . The method according to claim 12 , wherein the condensation catalyst is an acid selected from the group consisting of

Bronsted acids and Lewis acids;

inorganic mineral acids;

organic acids;

acidic metal ion salts, optionally transition metal ions salts;

acids with a pKa value below 4 or with a negative pka value; and

acid-releasing compounds, chlorosilanes, monochloro-, dichloro-or trichlorosilanes;

wherein the catalyst amount in each of steps (a) or (c) is optionally between 0.005 and 5 mol % with respect to the total molar silicon content present in said step.

19 . A formulation comprising the polymeric liquid polysiloxane material according to claim 1 , the formulation comprising at least one population of mono-organofuncational T-type siloxane moieties with R 5 selected from the group consisting of vinyl, methacrylate, butacrylate, acrylate,

as a crosslinker within the formulation, with a content of the polymeric liquid polysiloxane material in the range of 0.2% to 25% by weight with respect to the formulation.

20 . A hydrophobic formulation comprising the polymeric liquid polysiloxane material according to claim 1 , the hydrophobic formulation comprising at least one population of mono-organofunctional T-type siloxane moieties with R 5 selected from the group consisting of methyl, ethyl, vinyl, methacrylate, n-propyl, isopropyl, n-butyl, t-butyl, hexyl, octyl, dodecyl, hexadecyl, (3,3,3-trifluoro) propyl, (1H,1H, 2H,2H-perfluoro) octyl, (1H,1H, 2H, 2H-perfluoro) dodecyl, and (1H,1H, 2H, 2H-perfluoro) hexadecyl, wherein the loading of the polymeric liquid polysiloxane material in the formulation is 0.5% to 25% by weight.

21 . The polymeric liquid polysiloxane material according to claim 1 , further comprising at least one of:

(ii) optionally tri-organofunctional M 1 -type siloxane moieties selected from the group consisting of:

or

(iii) optionally di-organofunctional D-type siloxane moieties selected from the group consisting of:

wherein

indicates a covalent siloxane bond to a silicon atom of another Q-, M-, D-and/or T-type moiety as defined in (i), (ii), (iii) and/or (iv);

the degree of polymerization of the D-type siloxane moieties according to DP D-type =Σ(n A Dn )/Σ(A Dn ) =(A D1 +2 A D2 )/(A D0 +A D1 +A D2 ) is in the range of 1.0 to 1.9, wherein Dn is a Si atom coordinated by n siloxane bonds through bridging oxygen atoms;

the total content of tri-organofunctional M-type siloxane moieties (iii) in the polymeric liquid polysiloxane material does not exceed 10 mol-%; and

the total content of di-organofunctional D-type siloxane moieties (iii) in the polymeric liquid polysiloxane material does not exceed 50 mol-%.