Adhesive formulations based on ethylene multi-block interpolymers and functionalized propylene-based polymers
A hot melt adhesive (HMA) composition comprises: a) an ethylene/alpha-olefin multi-block interpolymer that has a melt viscosity (177° C.)≤50,000 mPa·s; b) an anhydride and/or carboxylic acid functionalized propylene-based polymer that has a melt viscosity (190° C.)≤50,000 mPa·s; c) a tackifier; and d) a wax. Such composition delivers both a high temperature heat resistance and a fast set time.
1 . A composition comprising the following components:
a) an ethylene/alpha-olefin multi-block interpolymer that has a melt viscosity (177° C.)≤50,000 mPa·s;
b) an anhydride and/or carboxylic acid functionalized propylene-based polymer that has a melt viscosity (190° C.)≤50,000 mPa·s and wherein the anhydride and/or carboxylic acid functional propylene-based polymer (component b) has a melt viscosity (190° C.)≥12,000 mPa·s;
c) a tackifier; and
d) a wax;
wherein the composition comprises from 30.0 wt % to 50.0 wt % of the sum of component a and component b, based on the weight of the composition; and
wherein the composition has Fiber Tear (at 70° C.)≥90%.
2 . The composition of claim 1 , wherein the ethylene/alpha-olefin multi-block interpolymer (component a) is an ethylene/alpha-olefin multi-block copolymer.
3 . The composition of claim 1 , wherein the ethylene/alpha-olefin multi-block interpolymer (component a) has a density from 0.860 g/cc to 0.890 g/cc.
4 . The composition of claim 1 , wherein the anhydride and/or carboxylic acid functionalized propylene-based polymer (component b) has a density from 0.888 g/cc to 0.920 g/cc.
5 . The composition of claim 1 , wherein the anhydride and/or carboxylic acid functionalized propylene-based polymer (component b) has a melting point (Tm) from 100° C. to 160° C.
6 . The composition of claim 1 , wherein component b is a grafted anhydride and/or carboxylic acid propylene-based polymer.
7 . The composition of claim 1 , wherein component b is an anhydride and/or carboxylic acid functionalized propylene/ethylene copolymer.
8 . The composition of claim 1 , wherein the weight ratio of component a to component b is from 0.10 to 5.00.
9 . The composition of claim 1 , wherein the weight ratio of component c to component a is from 1.00 to 5.00.
10 . The composition of claim 1 , wherein the weight ratio of component c to component b is from 1.00 to 5.00.
11 . The composition of claim 1 , wherein component c is a hydrocarbon resin.
12 . The composition of claim 1 , wherein the wax (component d) has a density from 0.920 g/cc to 0.960 g/cc.
13 . The composition of claim 1 , wherein the wax (component d) has a melt viscosity (135° C.) from 4.0 mPas to 30 mPa·s.
14 . The composition of claim 1 , wherein the composition has a melt viscosity (177° C.) from 200 mPa·s to 8,000 mPa·s.
15 . The composition of claim 1 , wherein the composition has set time ≤2.0 s.
16 . The composition of claim 1 , wherein the composition has Fiber Tear (at −20° C.)≥90%.
17 . The composition of claim 1 , wherein the composition has Fiber Tear, at a temperature from −20° C. to 70° C., ≥90%.
18 . The composition of claim 1 , wherein the anhydride and/or carboxylic acid functionalized propylene-based polymer has a melt viscosity (190° C.) from 14,000 to 30,000 mPa·s.
19 . The composition of claim 1 , wherein the composition has a PAFT ≥70° C.
20 . An article comprising at least one component formed from the composition of claim 1 .