IP Library Granted Patent US 12674101
Granted Patent B2
US 12674101 · App. 17/455,144 · Granted Jul 7, 2026

Multi row radiant coil arrangement of a cracking heater for olefin production

Inventors: Stephen J. Stanley (Matawan, NJ); Kandasamy M. Sundaram (Old Bridge, NJ); Baozhong Zhao (Livingston, NJ)
Assignee: Lummus Technology LLC
C10G9/20C10G2300/1044C10G2400/20
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Quick Facts
Patent No.
US 12674101
App. No.
17/455,144
Granted
Jul 7, 2026
Kind
B2
Abstract

A system for cracking hydrocarbons including a fired heater having a radiant section and a convective section. The radiant coil is disposed within the radiant section of the heater, the radiant coil having three to seven rows of tubes, wherein each row comprises two multi-pass tubes, and wherein the multi-pass tubes of the three to seven rows of tubes are collectively disposed symmetrically or pseudo symmetrically within the radiant section of the heater. The system further including a transfer line exchanger fluidly connected to an outlet tube of each of the three to seven rows of tubes.

Claims (23)

1 . A system for cracking hydrocarbons, comprising:

a fired heater having a radiant section and a convective section;

one or more radiant coils disposed within the radiant section of the heater, each of the one or more radiant coils comprising three to seven rows of multi-pass tubes, and wherein each of the three to seven rows of multi-pass tubes is collectively disposed symmetrically or pseudo symmetrically within the radiant section of the heater;

a single transfer line exchanger fluidly connected to an outlet tube of each of the three to seven rows of multi-pass tubes for each respective radiant coil of the one or more radiant coils.

2 . The system of claim 1 , wherein, for each respective radiant coil of the one or more radiant coils, the three to seven rows of multi-pass tubes each comprise inlet tubes fluidly connected to a respective one or more outlet tubes, each row of tubes having from 3 to 16 inlet tubes, and wherein at least three of the inlet tubes are fluidly connected to each respective outlet tube.

3 . A system for cracking hydrocarbons, comprising:

a fired heater having a radiant section and a convective section;

a radiant coil, disposed within the radiant section of the heater, comprising three to seven rows of multi-pass tubes, wherein each row comprises two multi-pass tubes, and wherein the multi-pass tubes of the three to seven rows of multi-pass tubes are collectively disposed symmetrically or pseudo symmetrically within the radiant section of the heater;

a single transfer line exchanger fluidly connected to an outlet tube of each of the three to seven rows of multi-pass tubes.

4 . The system of claim 3 , wherein the three to seven rows of multi-pass tubes each comprise inlet tubes fluidly connected to a respective one or more outlet tubes, each row of tubes having from 3 to 16 inlet tubes, and wherein at least three of the inlet tubes are fluidly connected to each respective outlet tube.

5 . The system of claim 3 , wherein the three to seven rows of multi-pass tubes are two-pass tubes, four-pass tubes, six-pass tubes, or 8-pass tubes.

6 . The system of claim 3 , wherein a tube spacing between each adjacent row of inlet tubes is a length W, and wherein a tube spacing of each adjacent outlet tube is no greater than 2W.

7 . The system of claim 3 , wherein a tube spacing between each adjacent row of inlet tubes is a length W, and wherein a tube spacing of each adjacent outlet tube is no greater than 1.5W.

8 . The system of claim 3 , wherein a tube spacing between each adjacent row of inlet tubes is a length W, and wherein a tube spacing of each adjacent outlet tube is no greater than 1.1W.

9 . The system of claim 3 , further comprising a heating coil disposed in the convective section of the heater, the heating coil being fluidly connected to a feed distributor configured for distributing a flow of hydrocarbons to each of the inlet tubes of the radiant coil.

10 . The system of claim 3 , wherein a manifold fluidly connects a first set of inlet tubes to an outlet tube, and wherein an outlet tube is provided for every 3 to 14 inlet tubes.

11 . The system of claim 10 , wherein the inlet tubes and the outlet tubes of each row are respectively arranged linearly.

12 . The system of claim 10 , wherein the inlet tubes of the three to seven rows of multi-pass tubes are arranged non-linear with respect to the outlet tubes.

13 . The system of claim 12 , wherein the outlet tubes are arranged linearly with respect to a middle of the three to seven rows of multi-pass tubes.

14 . The system of claim 1 ,

wherein, for each respective radiant coil of the one or more radiant coils, the three to seven rows of multi-pass tubes each comprise inlet tubes fluidly connected to a respective one or more outlet tubes, each row of tubes having from 3 to 16 inlet tubes;

wherein, for each respective radiant coil of the one or more radiant coils, a first row of the three to seven rows of multi-pass tubes is disposed linearly along a line, and wherein a second row of the three to seven rows of multi-pass tubes is disposed linearly on a first side of the line, and a third row of the three to seven rows of multi-pass tubes is disposed linearly on another side of the line.

15 . The system of claim 1 , wherein the radiant coil comprising three to seven rows of multi-pass tubes comprises three to seven rows of inlet tubes.