IP Library Granted Patent US 12674287
Granted Patent B2
US 12674287 · App. 17/864,489 · Granted Jul 7, 2026

Systems and methods for resurfacing roads using road rejuvenator products

Inventor: Albert Mark Gorman (Menands, NY)
Assignee: ALL STATES CONSTRUCTION, INC.
E01C19/4873
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Quick Facts
Patent No.
US 12674287
App. No.
17/864,489
Granted
Jul 7, 2026
Kind
B2
Abstract

The disclosure provides a paving machine and related methods. In one example, a paving machine includes a first group of sprayers positioned on an underside of a body of the paving machine, and a second group of sprayers positioned downstream of the first group. The first group of sprayers dispense a first product on an existing road and the second group of sprayers dispense a second product over the first product. The paving machine includes a channel positioned downstream of the second group of sprayers to dispense an asphalt mixture over the second product, and a screed positioned adjacent to the channel in contact with the asphalt mixture.

Claims (36)

1 . A paving machine, comprising:

a body including a front end, a back end positioned opposite the front end, and an underside extending between the front end and the back end;

a first group of sprayers positioned on or extending forward of the underside of the front end of the body, the first group of sprayers for dispensing a first product on an existing road;

a second group of sprayers positioned downstream of the first group of sprayers, the second group of sprayers for dispensing a second product over the first product dispensed by the first group of sprayers;

a channel positioned adjacent to and downstream of the second group of sprayers, the channel providing an asphalt mixture over the second product; and

a screed positioned adjacent the channel, the screed contacting the asphalt mixture provided by the channel.

2 . The paving machine of claim 1 , wherein the first group of sprayers is positioned downstream from the front end of the body.

3 . The paving machine of claim 1 , wherein the first product dispensed by the first group of sprayers includes a modifier, a liquid road rejuvenator product, or a mixture thereof.

4 . The paving machine of claim 1 , wherein the second product dispensed by the second group of sprayers includes an asphalt emulsion.

5 . The paving machine of claim 1 , wherein the asphalt mixture provided by the channel includes a hot mixture, a warm mixture, or a cold mixture.

6 . The paving machine of claim 1 , further comprising:

a hopper in communication with the channel, the hopper for receiving the asphalt mixture and providing the asphalt mixture to the channel.

7 . The paving machine of claim 1 , wherein the channel is positioned between the second group of sprayers and the screed.

8 . A system comprising:

a first group of sprayers positioned on or extending forward of an underside of a front end of a paving machine, the first group of sprayers for dispensing a first product on an existing road; and

the paving machine including:

a second group of sprayers positioned downstream of the front end of the body, the second group of sprayers for dispensing a second product over the first product dispensed by the first group of sprayers;

a channel positioned adjacent to and downstream of the second group of sprayers, the channel for providing an asphalt mixture over the second product; and

a screed positioned adjacent the channel, the screed contacting the asphalt mixture provided by the channel.

9 . The system of claim 8 , wherein the paving machine includes a spray machine including:

a storage tank containing the first product, the storage tank in communication with the first group of sprayers to provide the first product to the first group of sprayers.

10 . The system of claim 9 , further comprising:

a dump truck including a dump box, the dump box for storing the asphalt mixture and providing the asphalt mixture to the paving machine.

11 . The system of claim 8 , wherein the first product dispensed by the first group of sprayers includes a modifier, a liquid road rejuvenator product, or a combination thereof.

12 . The system of claim 8 , wherein the second product dispensed by the second group of sprayers includes an asphalt emulsion.

13 . The system of claim 8 , wherein the asphalt mixture provided by the channel includes a hot mixture, a warm mixture, or a cold mixture.

14 . The system of claim 8 , wherein the paving machine further includes:

a hopper in communication with the channel, the hopper for receiving the asphalt mixture and providing the asphalt mixture to the channel.

15 . The system of claim 8 , wherein the channel of the paving machine is positioned between the second group of sprayers and the screed.

16 . A method for resurfacing an existing road using a paving machine, the method comprising:

covering an exposed surface of the existing road with a first product;

covering the first product disposed over the exposed surface of the existing road with a second product,

wherein the first product dispensed by a first group of sprayers disposed on or extending forward of the underside of a front end of a body of the paving machine includes a modifier, a liquid road rejuvenator product, or a combination thereof, and

wherein the second product dispensed by a second group of sprayers includes an asphalt emulsion;

disposing an asphalt mixture directly over the second product; and

shaping the asphalt mixture disposed over the second product.