IP Library Granted Patent US 12674334
Granted Patent B2
US 12674334 · App. 18/303,553 · Granted Jul 7, 2026

Concrete form apparatus and method of using

Inventors: Brett Verst (Santa Ana, CA); Elden Peterson (Corona, CA)
Assignee: American Forming Products LLC
E04G9/021E04G9/10E04G17/001E04G17/02
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Quick Facts
Patent No.
US 12674334
App. No.
18/303,553
Granted
Jul 7, 2026
Kind
B2
Abstract

A concrete form apparatus includes a first component of a cardboard material and a second component of a core material. The first component is rectangular in shape and includes at least three perforations along a lengthwise dimension of the cardboard material. The second component is sized to fit within an internal cavity that is formed when the cardboard material is folded along the at least three perforations. The second component is placed onto the first component, and the first component is folded along the perforations to encapsulate the second component within the internal cavity to provide the concrete form apparatus. The first portion includes an inner surface facing the internal cavity, and the inner surface defines at least one extension inlet that is configured to receive and engage a corresponding extension outlet of a coupling apparatus for connecting the concrete form apparatus to another concrete form apparatus.

Claims (26)

1 . A concrete form apparatus, comprising:

a first component composed of a cardboard material that is rectangular in shape and includes at least three perforations along a lengthwise dimension of the cardboard material; and

a second component composed of a core material having dimensions sized to fit within an internal cavity that is formed when the cardboard material is folded along the at least three perforations,

wherein the second component is placed onto the first component, and the first component is folded along the at least three perforations to encapsulate the second component within the internal cavity to provide the concrete form apparatus,

wherein the first component includes an inner surface facing the internal cavity, the inner surface defines at least one extension inlet, each extension inlet of the at least one extension inlet being a cavity extending away from the internal cavity and perpendicular to a surrounding area of the inner surface, and each extension inlet of the at least one extension inlet is configured to receive and engage a corresponding extension outlet of a coupling apparatus for connecting the concrete form apparatus to another concrete form apparatus.

2 . The concrete form apparatus of claim 1 , wherein the cardboard material is composed of paperboard, fiberboard, matboard, or chipboard.

3 . The concrete form apparatus of claim 1 , wherein the cardboard material comprises a single face board, a single wall board, a double wall board, or triple wall board.

4 . The concrete form apparatus of claim 1 , wherein the cardboard material is formed in accordance with a C, B, E, F, or R flute structure, or a honeycomb structure.

5 . The concrete form apparatus of claim 1 , wherein the core material is composed of cardboard, paperboard, fiberboard, matboard, or chipboard.

6 . The concrete form apparatus of claim 5 , wherein the core material comprises a single face board, a single wall board, a double wall board, or triple wall board.

7 . The concrete form apparatus of claim 5 , wherein the core material is formed by layering any of the cardboard, paperboard, fiberboard, matboard, or chipboard together.

8 . The concrete form apparatus of claim 1 , wherein the core material is formed in accordance with a C, B, E, F, or R flute structure, or a honeycomb structure.

9 . The concrete form apparatus of claim 1 , wherein the core material is composed of foam in part or in whole.

10 . The concrete form apparatus of claim 1 , wherein the at least three perforations are formed by establishing holes or slices along the lengthwise dimension of the cardboard material.

11 . The concrete form apparatus of claim 1 , wherein the at least three perforations comprise three perforations, and an adhesive is applied to seal two edges of the cardboard material that meet when the cardboard material is folded along the three perforations.

12 . The concrete form apparatus of claim 1 , wherein the at least three perforations comprise four perforations such that when the cardboard material is folded along the four perforations, two sections of the cardboard material overlap one another.

13 . The concrete form apparatus of claim 12 , wherein an adhesive is applied to at least one of the two sections of the cardboard material that overlap one another.

14 . The concrete form apparatus of claim 12 , wherein the two sections of the cardboard material overlap one another along a height dimension or a length dimension.

15 . The concrete form apparatus of claim 1 , wherein the cardboard material and/or the core material are coated with one or more hydrophobic substances, one or more vinyl layers, one or more wax coatings, form release spray, one or more layers of freezer grade coated paper, waterproof tape, one or more water resistance coatings, or one or more paint coatings.

16 . The concrete form apparatus of claim 1 , wherein:

a second concrete form apparatus includes at least one second extension inlet, and

wherein the coupling apparatus enables the concrete form apparatus and the second concrete form apparatus to be bound together by way of the at least one extension inlet and the at least one second extension inlet, respectively.

17 . The concrete form apparatus of claim 16 , wherein the at least one extension inlet and the at least one second extension inlet included in each of the concrete form apparatus and the second concrete form apparatus, respectively, are sized to receive extension outlets included on the coupling apparatus.

18 . The concrete form apparatus of claim 16 , wherein the coupling apparatus enables the second concrete form apparatus to extend the concrete form apparatus at a non-zero angle relative to the concrete form apparatus.

19 . The concrete form apparatus of claim 16 , wherein the coupling apparatus includes a raised ring section having a height that is sized in accordance with a thickness of the cardboard material.

20 . The concrete form apparatus of claim 16 , wherein the coupling apparatus enables the second concrete form apparatus to extend the concrete form apparatus in a straight line relative to the concrete form apparatus.