Method and fan system for determination of a current operating point of a fan unit
A method and a ventilator system designed to carry out the method. The method is used to ascertain a current operating point of a ventilator unit having a ventilator and at least one filter. By determining the current operating point, a conclusion can also be drawn regarding the degree of clogging of the filter. It can also be identified whether the filter is present or not. At multiple points in time, a power value for the electrical power of the ventilator can be ascertained. In accordance with the current speed of the ventilator, a power characteristic curve can be selected from a characteristic map or calculated on the basis of a reference characteristic curve which describes the relationship between the electrical power of the ventilator and the pressure differential of the ventilation unit. The power characteristic curve therefore does not only relate to the ventilator but rather to the entire ventilator unit. This allows clear and sufficiently precise determination of the current operating point A of the ventilator unit.
1 . A method for determination of an operating point of a condition of a fan unit that comprises at least one filter and a fan, wherein the method comprises the following steps:
creation of an airflow through the at least one filter by means of the fan,
determination of one power value of electrical power of the fan at at least one point of time,
determination or selection of a power characteristic curve of the fan unit, wherein the power characteristic curve characterizes a correlation between the electrical power of the fan and a flow parameter of the fan unit, wherein the power characteristic curve comprises a power value range in which two possible flow parameter values are assigned to the one power value of electrical power of the fan, and
determination of a current operating point of the fan unit at least in the power value range depending on a first power value of electrical power of the fan at a first point in time, a second power value of electrical power of the fan at a second point in time and the power characteristic curve, wherein the flow parameter is one of a pressure difference between an inlet pressure and an outlet pressure of the fan unit and a volume or mass flow rate through the fan unit and the current operating point is determined under the assumption that the pressure difference increases and does not decrease over time, due to increasing pollution of the at least one filter;
wherein the determined current operating point is indicative of a condition of the at least one filter;
and wherein action regarding the at least one filter including one or more of cleaning or replacing the at least one filter is taken as a result of the determined current operating point.
2 . The method according to claim 1 , wherein the determination of the current operating point of the fan unit is always carried out depending on the first power value of the electrical power of the fan, the second power value of the electrical power of the fan and the power characteristic curve of the fan unit, independent from whether the second power value is inside or outside the power value range.
3 . The method according to claim 1 , wherein only the first current power value of the electrical power of the fan is used as the one power value for the determination of the current operating point of the fan unit, if the second power value is inside an unambiguous power value range outside of the power value range.
4 . The method according to claim 1 , wherein the fan is a backward curved centrifugal fan.
5 . The method according to claim 1 , wherein a speed of the fan is considered for determination of the current operating point.
6 . The method according to claim 5 , wherein the power characteristic curve is selected from a characteristic map of power characteristic curves based on the speed of the fan.
7 . The method according to claim 5 , wherein the power characteristic curve is calculated based on the speed of the fan and a predefined reference characteristic curve or a selected power characteristic curve, wherein the predefined reference characteristic curve characterizes a correlation between the power of the fan and the flow parameter of the fan unit for a reference speed of the fan.
8 . The method according to claim 1 , wherein a constant desired speed is provided to the fan unit as control variable.
9 . The method according to claim 1 , wherein the fan unit is communicatively connected with an external computing unit and wherein the external computing unit is configured to determine the current operating point and/or to specify another operating point.
10 . The method according to claim 2 , wherein only the first current power value of the electrical power of the fan is used as the one power value for the determination of the current operating point of the fan unit, if the second power value is inside an unambiguous power value range outside of the power value range.
11 . The method according to claim 10 , wherein the fan is a backward curved centrifugal fan.
12 . The method according to claim 11 , wherein a speed of the fan is considered for determination of the current operating point.
13 . The method according to claim 12 , wherein the power characteristic curve is selected from a characteristic map of power characteristic curves based on the speed of the fan.
14 . A fan system comprising at least one fan unit and an external computing unit that is communicatively connected with the at least one fan unit that comprises at least one filter and a fan, wherein the fan system is configured to carry out a method for determination of a condition of the at least one fan unit, wherein the method comprises the following steps:
creation of an airflow through the at least one filter by means of the fan,
determination of one power value of electrical power of the fan at at least one point of time respectively,
determination or selection of a power characteristic curve of the fan unit, wherein the power characteristic curve characterizes a correlation between the electrical power of the fan and a flow parameter of the fan unit, wherein the power characteristic curve comprises an power value range in which two possible flow parameter values are assigned to the one power value of the electrical power of the fan, and
determination of a current operating point of the fan unit at least in the power value range depending on a first power value of electrical power of the fan at a first point in time, a second power value of electrical power of the fan at a second point in time and the power characteristic curve, wherein the flow parameter is one of a pressure difference between an inlet pressure and an outlet pressure of the fan unit and a volume or mass flow rate through the fan unit and the current operating point is determined under the assumption that the pressure difference increases and does not decrease over time, due to increasing pollution of the at least one filter;
wherein the determined current operating point is indicative of a condition of the at least one filter;
and wherein action regarding the at least one filter including one or more of cleaning or replacing the at least one filter is taken as a result of the determined current operating point.
15 . The fan system according to claim 14 , wherein the at least one fan unit comprises a fan control that is communicatively connected with a modem via a communication network.
16 . The fan system according to claim 15 , wherein the modem is communicatively connected with the external computing unit.
17 . The fan system according to claim 14 , wherein the fan is a backward curved centrifugal fan.
18 . The fan system according to claim 14 , wherein the fan comprises a fan impeller and a brushless electric motor that is configured for rotation of the fan impeller.