IP Library Granted Patent US 12674494
Granted Patent B2
US 12674494 · App. 18/881,479 · Granted Jul 7, 2026

Electric friction engagement device, method for detecting touch point therefor, and method for detecting abnormality thereof

Inventors: Akihiro Yamamoto (Fujisawa, JP); Shingo Kimura (Fujisawa, JP)
Assignee: NSK LTD.
F16D48/08F16D13/52F16D23/12F16D2023/123F16D2500/10412F16D2500/1045
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Quick Facts
Patent No.
US 12674494
App. No.
18/881,479
Granted
Jul 7, 2026
Kind
B2
Abstract

The electric friction engagement device has a function of detecting a phase in a rotational direction of a drive cam when an output torque or current value of a shift motor begins to increase at a rate of increase equal to or greater than a first threshold value as a piston touch point and a function of detecting a phase in the rotational direction of the drive cam when the rate of increase becomes equal to or less than a second threshold value after exceeding the piston touch point as a clutch touch point.

Claims (36)

1 . An electric friction engagement device, comprising:

a first member;

a second member supported coaxially with the first member and supported so as to be capable of rotating relative to the first member;

a friction engagement portion having at least one first friction plate and at least one second friction plate supported to be capable of relative displacement in an axial direction, and is provided between the first member and the second member so that the friction engagement portion switches to a state in which torque is transmitted between the first member and the second member by pressing the first friction plate and the second friction plate against each other, and switches to a state in which torque is not transmitted between the first member and the second member by releasing the force pressing the first friction plate and the second friction plate against each other;

an elastic biasing member provided between the first member and the friction engagement portion, and elastically biases the first friction plate and the second friction plate in a direction of pressing the first friction plate and the second friction plate against each other;

a cam device having a drive cam supported so as to be capable of rotating relative to the first member and the second member but not to be capable of displacement in the axial direction, and a driven cam supported so as to be capable of rotating relative to the drive cam and to be capable of displacement in the axial direction, and as the drive cam rotates, the cam device pressing the elastic biasing member in a direction of releasing the force pressing the first friction plate and the second friction plate against each other based on the driven cam moving in a direction of widening a distance in the axial direction between the driven cam and the drive cam; and

an electric actuator having a shift motor and a reducer, and rotating and driving the drive cam by the shift motor through the reducer;

the electric friction engagement device having:

a function of detecting that a phase in a rotational direction of the drive cam when an output torque or current value of the shift motor begins to increase at a rate of increase equal to or greater than a first predetermined threshold value is at a piston touch point at which the elastic biasing member begins to be pressed in the direction of releasing the force pressing the first friction plate and the second friction plate against each other when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member; and

a function of detecting that a phase in the rotational direction of the drive cam when the rate of increase becomes equal to or less than a second predetermined threshold value after exceeding the piston touch point is at a clutch touch point at which the force pressing the first friction plate and the second friction plate against each other becomes zero when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member.

2 . The electric friction engagement device according to claim 1 , comprising a function of determining whether the piston touch point or the clutch touch point is within a predetermined angle range.

3 . The electric friction engagement device according to claim 1 , comprising a function of determining whether a maximum value of the output torque or current value of the shift motor is within a predetermined range when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member.

4 . The electric friction engagement device according to claim 1 , wherein

the elastic biasing member has a piston supported so as to be capable of displacement in the axial direction relative to the first member, and an elastic member provided between the first member and the piston.

5 . A method for detecting touch point for an electric friction engagement device, the electric friction engagement device comprising:

a first member;

a second member supported coaxially with the first member and supported so as to be capable of rotating relative to the first member;

a friction engagement portion having at least one first friction plate and at least one second friction plate supported to be capable of relative displacement in an axial direction, and is provided between the first member and the second member so that the friction engagement portion switches to a state in which torque is transmitted between the first member and the second member by pressing the first friction plate and the second friction plate against each other, and switches to a state in which torque is not transmitted between the first member and the second member by releasing the force pressing the first friction plate and the second friction plate against each other;

an elastic biasing member provided between the first member and the friction engagement portion, and elastically biases the first friction plate and the second friction plate in a direction of pressing the first friction plate and the second friction plate against each other;

a cam device having a drive cam supported so as to be capable of rotating relative to the first member and the second member but not to be capable of displacement in the axial direction, and a driven cam supported so as to be capable of rotating relative to the drive cam and to be capable of displacement in the axial direction, and as the drive cam rotates, the cam device pressing the elastic biasing member in a direction of releasing the force pressing the first friction plate and the second friction plate against each other based on the driven cam moving in a direction of widening a distance in the axial direction between the driven cam and the drive cam; and

an electric actuator having a shift motor and a reducer, and rotating and driving the drive cam by the shift motor through the reducer;

the method having:

a step of detecting that a phase in a rotational direction of the drive cam when an output torque or current value of the shift motor begins to increase at a rate of increase equal to or greater than a first predetermined threshold value is at a piston touch point at which the elastic biasing member begins to be pressed in the direction of releasing the force pressing the first friction plate and the second friction plate against each other when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member; and

a step of detecting that a phase in the rotational direction of the drive cam when the rate of increase becomes equal to or less than a second predetermined threshold value after exceeding the piston touch point is at a clutch touch point at which the force pressing the first friction plate and the second friction plate against each other becomes zero when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member.

6 . A method for detecting abnormality of the electric friction engagement device, the electric friction engagement device comprising:

a first member;

a second member supported coaxially with the first member and supported so as to be capable of rotating relative to the first member;

a friction engagement portion having at least one first friction plate and at least one second friction plate supported to be capable of relative displacement in an axial direction, and is provided between the first member and the second member so that the friction engagement portion switches to a state in which torque is transmitted between the first member and the second member by pressing the first friction plate and the second friction plate against each other, and switches to a state in which torque is not transmitted between the first member and the second member by releasing the force pressing the first friction plate and the second friction plate against each other;

an elastic biasing member provided between the first member and the friction engagement portion, and elastically biases the first friction plate and the second friction plate in a direction of pressing the first friction plate and the second friction plate against each other;

a cam device having a drive cam supported so as to be capable of rotating relative to the first member and the second member but not to be capable of displacement in the axial direction, and a driven cam supported so as to be capable of rotating relative to the drive cam and to be capable of displacement in the axial direction, and as the drive cam rotates, the cam device pressing the elastic biasing member in a direction of releasing the force pressing the first friction plate and the second friction plate against each other based on the driven cam moving in a direction of widening a distance in the axial direction between the driven cam and the drive cam; and

an electric actuator having a shift motor and a reducer, and rotating and driving the drive cam by the shift motor through the reducer;

wherein the method having

a step of performing the method for detecting touch point for the electric friction engagement device according to claim 5 , and

a step of determining whether the piston touch point or the clutch touch point is equal to or greater than a predetermined angle.

7 . The method for detecting abnormality of the electric friction engagement device according to claim 6 , comprising:

a step of determining whether a maximum value of the output torque or current value of the shift motor is within a predetermined range when the drive cam is rotated and driven by the shift motor through the reducer in order to switch the friction engagement portion from the state in which torque is transmitted between the first member and the second member to the state in which torque is not transmitted between the first member and the second member.