IP Library Granted Patent US 12674723
Granted Patent B2
US 12674723 · App. 18/604,644 · Granted Jul 7, 2026

Sensor element and gas sensor

Inventors: Kaoru Shibutani (Nagoya, JP); Ryo Onishi (Iwakura, JP)
Assignee: NGK INSULATORS, LTD.
G01M15/102G01N21/65
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12674723
App. No.
18/604,644
Granted
Jul 7, 2026
Kind
B2
Abstract

A sensor element includes: an element body having a front end and a back end which are both ends in a longitudinal direction, a lateral face which is a face along the longitudinal direction, an outer lead section disposed on the lateral face; and a dense layer which covers part of the lateral face. The outer lead section has a first region which is covered at least in part by the dense layer. The first region contains zirconia. TM ratio is lower than 2, the TM ratio being a ratio Ht/Hm of a peak height Ht of T-phase to a peak height Hm of M-phase of zirconia in a Raman spectrum measured using Raman spectroscopy, and the dense layer has a thickness less than 11 μm.

Claims (35)

1 . A sensor element for detecting a specific gas concentration in a measurement-object gas, the sensor element comprising:

an element body having a front end and a back end which are both ends along a longitudinal direction, and a lateral face which is a surface along the longitudinal direction, wherein a front-end side is to be exposed to the measurement-object gas;

an outer electrode disposed on the front-end side of the lateral face;

a connector electrode disposed on a back-end side of the lateral face to be electrically connected to an outside;

an outer lead section disposed on the lateral face to electrically connect the outer electrode and the connector electrode; and

a dense layer disposed closer to the front-end side than the connector electrode to cover part of the lateral face,

wherein the outer lead section has a first region which is covered at least in part by the dense layer,

the first region contains zirconia, TM ratio is lower than 2, the TM ratio being a ratio Ht/Hm of a peak height Ht of T-phase to a peak height Hm of M-phase of zirconia in a Raman spectrum measured using Raman spectroscopy, and

the dense layer has a thickness less than 11 μm.

2 . The sensor element according to claim 1 ,

wherein the first region has the TM ratio lower than or equal to 1.

3 . The sensor element according to claim 2 ,

wherein the first region has the TM ratio higher than or equal to 0.01.

4 . The sensor element according to claim 3 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

5 . The sensor element according to claim 2 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

6 . The sensor element according to claim 1 ,

wherein the first region has the TM ratio lower than or equal to 0.1.

7 . The sensor element according to claim 6 ,

wherein the first region has the TM ratio higher than or equal to 0.01.

8 . The sensor element according to claim 7 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

9 . The sensor element according to claim 6 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

10 . The sensor element according to claim 1 ,

wherein the first region has the TM ratio higher than or equal to 0.01.

11 . The sensor element according to claim 10 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

12 . The sensor element according to claim 1 ,

wherein the dense layer has a thickness less than or equal to 10 μm.

13 . The sensor element according to claim 1 ,

wherein the outer lead section has the first region and a second region, and

the dense layer covers only the first region between the first region and the second region over a length from the front-end side to the back-end side of the dense layer.

14 . A gas sensor comprising the sensor element according to claim 1 .