IP Library Granted Patent US 12676393
Granted Patent B2
US 12676393 · App. 18/055,217 · Granted Jul 7, 2026

Alkaline electrodes with electrolyte reservoirs

Inventor: Guanghong Zheng (Westlake, OH)
Assignee: Energizer Brands, LLC
H01M50/682H01M4/24H01M6/045
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Quick Facts
Patent No.
US 12676393
App. No.
18/055,217
Granted
Jul 7, 2026
Kind
B2
Abstract

Systems, apparatuses, and/or the like are provided. In some embodiments, an electrochemical cell includes a container; a first electrode disposed within the container. In some embodiments, the first electrode includes a first electrode portion; and a second electrode portion conductively connected with the first electrode portion and spaced apart from the first electrode portion to define at least one reservoir between the first electrode portion and the second electrode portion. The at least one reservoir is bounded at least in part by a first reservoir wall of the first electrode portion and a second reservoir wall of the second electrode portion. A second electrode may be disposed within the container, and a separator is disposed between the first electrode and the second electrode. In some embodiments, the cell includes an electrolyte solution permeating the first electrode and the second electrode and at least partially filing the at least one reservoir.

Claims (45)

1 . An electrochemical cell comprising:

a container;

a first electrode disposed within the container, wherein the first electrode comprises;

a first electrode portion defining a concentric inner surface of the first electrode; and

a second electrode portion defining a concentric outer surface of the first electrode, wherein the second electrode portion is conductively connected with the first electrode portion and spaced apart from the first electrode portion to define at least one reservoir surrounding the first electrode portion and located between the first electrode portion and the second electrode portion;

wherein the at least one reservoir is bounded at least in part by a first reservoir wall of the first electrode portion and a second reservoir wall of the second electrode portion;

a second electrode disposed within the container;

a separator disposed between the first electrode and the second electrode; and

an electrolyte solution permeating the first electrode and the second electrode and at least partially filling the at least one reservoir.

2 . The electrochemical cell of claim 1 , wherein the first electrode comprises a cathode and the second electrode comprises an anode, and wherein the first electrode portion comprises a first cathode portion, and the second electrode portion comprises a second cathode portion.

3 . The electrochemical cell of claim 1 , further comprising a conductor extending between the first electrode portion and the second electrode portion.

4 . The electrochemical cell of claim 1 , wherein the first electrode further comprises a third electrode portion that conductively connects the first electrode portion and the second electrode portion.

5 . The electrochemical cell of claim 4 , wherein the first electrode portion comprises a first set of one or more slotted rings and the second electrode portion comprises a second set of one or more slotted rings, and wherein each ring of the first set of one or more slotted rings is conductively connected to a corresponding ring of the second set of one or more slotted rings.

6 . The electrochemical cell of claim 4 , wherein the third electrode portion comprises one or more conductive disks.

7 . The electrochemical cell of claim 4 , wherein the third electrode portion comprises at least one electrically conductive mesh.

8 . The electrochemical cell of claim 5 , wherein the at least one reservoir is further defined by one or more voids disposed within the one or more slotted rings, respectively.

9 . The electrochemical cell of claim 6 , wherein the one or more conductive disks are selected from a group consisting of nickel and steel.

10 . The electrochemical cell of claim 7 , wherein the at least one electrically conductive mesh is selected from a group consisting of nickel and steel.

11 . The electrochemical cell of claim 1 , wherein the first electrode comprises an anode and the second electrode comprises a cathode, and wherein the first electrode portion comprises a first anode portion, and the second electrode portion comprises a second anode portion.

12 . The electrochemical cell of claim 11 , wherein the first reservoir wall and the second reservoir wall are covered by a separator material, wherein the separator material comprises one or more holes.

13 . The electrochemical cell of claim 11 , wherein the at least one reservoir comprises a conductive porous foam.

14 . The electrochemical cell of claim 13 , wherein the conductive porous foam is selected from a group consisting of copper and zinc.

15 . An electrochemical cell comprising:

a container;

a first electrode disposed within the container, wherein the first electrode comprises;

a first electrode portion defining a concentric inner surface of the first electrode; and

at least one open space defining at least one reservoir within the first electrode; and

wherein the at least one reservoir is bounded at least in part by a first reservoir wall of the first electrode portion and a second reservoir wall of a second electrode portion defining a concentric outer surface of the first electrode portion, wherein the at least one reservoir is located between the first reservoir wall of the first electrode portion and the second reservoir wall of the second electrode portion;

a second electrode disposed within the container;

a separator disposed between the first electrode and the second electrode; and

an electrolyte solution permeating the first electrode and the second electrode and at least partially filling the at least one reservoir.

16 . The electrochemical cell of claim 15 , further comprising a current collector, wherein the current collector is not aligned with a center of the electrochemical cell.

17 . The electrochemical cell of claim 15 , wherein the first electrode is an anode and the second electrode is a cathode.

18 . The electrochemical cell of claim 15 , wherein the at least one reservoir is selected from a group consisting of at least one foam and at least one mesh.

19 . The electrochemical cell of claim 18 , wherein the at least one mesh comprises zinc.

20 . An electrochemical cell comprising:

a container;

a first electrode disposed within the container, wherein the first electrode comprises;

a first electrode portion; and

a second electrode portion conductively connected with the first electrode portion and spaced apart from the first electrode portion to define at least one reservoir between the first electrode portion and the second electrode portion;

wherein the at least one reservoir is bounded at least in part by a first reservoir wall of the first electrode portion and a second reservoir wall of the second electrode portion; and

a third electrode portion comprising one or more conductive disks that conductively connects the first electrode portion and the second electrode portion;

a second electrode disposed within the container;

a separator disposed between the first electrode and the second electrode; and

an electrolyte solution permeating the first electrode and the second electrode and at least partially filling the at least one reservoir.