IP Library Granted Patent US 12676555
Granted Patent B2
US 12676555 · App. 18/524,115 · Granted Jul 7, 2026

Dual active bridge control to minimize DC link resonance

Inventors: Lixiang Wei (Irvine, CA); Chunhui Liu (Irvine, CA)
Assignee: Rivian IP Holdings, LLC
H02M3/3353H02M3/01
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Quick Facts
Patent No.
US 12676555
App. No.
18/524,115
Granted
Jul 7, 2026
Kind
B2
Abstract

Systems and methods for operating dual active bridge (DAB) converters are provided herein. The systems and methods include sending a first control signal to toggle a first pair of switches of a bridge of the DAB converter and sending a second control signal to toggle a second pair of switches of the bridge, where a temporal delay, based on a resonance time for the bridge, separates the toggling caused by the first control signal from the toggling caused by the second control signal.

Claims (73)

1 . A method comprising:

sending a first control signal to toggle a first pair of switches of a bridge of a dual active bridge (DAB) converter; and

sending a second control signal to toggle a second pair of switches of the bridge, wherein:

a temporal delay separates the toggling caused by the first control signal from the toggling caused by the second control signal; and

the temporal delay is based on a resonance time for the bridge to cause destructive resonance of a first ripple current generated by toggling the first pair of switches and a second ripple current generated by toggling the second pair of switches.

2 . The method of claim 1 , wherein:

the resonance time for the bridge is based on a capacitance of at least two capacitors coupled to the bridge and an inductance between the at least two capacitors coupled to the bridge; and

the temporal delay corresponds to half of the resonance time.

3 . The method of claim 1 , further comprising:

sending third and fourth control signals to respectively toggle the first and second pairs of switches of the bridge, wherein:

the temporal delay separates the toggling caused by the third control signal from the toggling caused by the fourth control signal;

a duty cycle interval separates the toggling caused by the first and third control signals;

the duty cycle interval separates the toggling caused by the second and fourth control signals; and

the duty cycle interval is based on a maximum duty ratio for the first and second pairs of switches of the bridge and a sampling time of the DAB converter.

4 . The method of claim 3 , wherein the maximum duty ratio is 0.5*(T s −T res )/T s , wherein T s is the sampling time of the DAB converter and T res is the resonance time for the bridge of the DAB converter.

5 . The method of claim 3 , wherein the maximum duty ratio is 0.5*(T s −n*T res )/T s , wherein T s is the sampling time of the DAB converter, T res is the resonance time for the bridge of the DAB converter, and n is an odd scalar of the resonance time.

6 . The method of claim 1 , wherein the bridge is a primary bridge of the DAB converter and the temporal delay is a first temporal delay, the method further comprising:

sending a fifth control signal to toggle a third pair of switches of a secondary bridge of the DAB converter; and

sending a sixth control signal to toggle a fourth pair of switches of the secondary bridge, wherein:

a second temporal delay separates the toggling caused by the fifth control signal from the toggling caused by the sixth control signal; and

the second temporal delay is based on a resonance time for the secondary bridge.

7 . The method of claim 6 , further comprising:

sending seventh and eighth control signals to respectively toggle the third and fourth pairs of switches of the secondary bridge, wherein:

the second temporal delay separates the toggling caused by the seventh control signal from the toggling caused by the eighth control signal;

a duty cycle interval separates the toggling caused by the fifth and seventh control signals;

the duty cycle interval separates the toggling caused by the sixth and eighth control signals; and

the duty cycle interval is based on a maximum duty ratio for the third and fourth pairs of switches of the bridge and a sampling time of the DAB converter.

8 . The method of claim 6 , wherein:

the toggling caused by the first control signal and the toggling caused by the fifth control signal are separated by a phase shift delay.

9 . The method of claim 8 , wherein:

when a determined duty cycle of a primary side or secondary side of the DAB converter is limited by a maximum duty ratio, the phase shift delay is adjusted based on the maximum duty ratio to modify an output power of the DAB converter.

10 . The method of claim 1 , wherein the first ripple current and the second ripple current cancel at a capacitor of the bridge.

11 . A method comprising:

sending a first control signal to toggle a first pair of switches of a primary bridge of a dual active bridge (DAB) converter;

sending a second control signal to toggle a second pair of switches of the primary bridge; and

sending a fifth control signal to toggle a third pair of switches of a secondary bridge of the DAB converter, wherein:

a phase shift delay separates the toggling caused by the first control signal from the toggling caused by the fifth control signal;

when a determined duty cycle of a primary side or secondary side of the DAB converter is limited by a maximum duty ratio, the phase shift delay is adjusted based on the maximum duty ratio to modify an output power of the DAB converter;

a temporal delay separates the toggling caused by the first control signal from the toggling caused by the second control signal; and

the temporal delay is based on a resonance time of the primary bridge to cause destructive resonance of a first ripple current generated by toggling the first pair of switches and a second ripple current generated by toggling the second pair of switches.

12 . A system, comprising:

first and second pairs of switches coupled to a bridge of a dual active bridge (DAB) converter; and

control circuitry coupled to the first and second pairs of switches and configured to:

send a first control signal to toggle the first pair of switches; and

send a second control signal to toggle the second pair of switches, wherein:

a temporal delay separates the toggling caused by the first control signal from the toggling caused by the second control signal; and

the temporal delay is based on a resonance time for the bridge to cause destructive resonance of a first ripple current generated by toggling the first pair of switches and a second ripple current generated by toggling the second pair of switches.

13 . The system of claim 12 , further comprising at least two capacitors coupled to the bridge, wherein:

the resonance time for the bridge is based on a capacitance of the at least two capacitors and an inductance between the at least two capacitors; and

the temporal delay corresponds to half of the resonance time.

14 . The system of claim 12 , wherein the control circuitry is further configured to:

send third and fourth control signals to respectively toggle the first and second pairs of switches of the bridge, wherein:

the temporal delay separates the toggling caused by the third control signal from the toggling caused by the fourth control signal;

a duty cycle interval separates the toggling caused by the first and third control signals;

the duty cycle interval separates the toggling caused by the second and fourth control signals; and

the duty cycle interval is based on a maximum duty ratio for the first and second pairs of switches of the bridge and a sampling time of the DAB converter.

15 . The system of claim 14 , wherein the maximum duty ratio is: 0.5*(T s −T res )/T s , wherein T s is the sampling time of the DAB converter and T res is the resonance time for the bridge of the DAB converter.

16 . The system of claim 14 , wherein the maximum duty ratio is: 0.5*(T s −n*T res )/T s , wherein T s is the sampling time of the DAB converter, T res is the resonance time for the bridge of the DAB converter, and n is an odd scalar of the resonance time.

17 . The system of claim 12 , wherein the bridge is a primary bridge of the DAB converter, the system further comprises third and fourth pairs of switches coupled to a secondary bridge of the DAB converter, and the temporal delay is a first temporal delay, and wherein the control circuitry is further configured to:

send a fifth control signal to toggle a third pair of switches of the secondary bridge of the DAB converter; and

send a sixth control signal to toggle a fourth pair of switches of the secondary bridge, wherein:

a second temporal delay separates the toggling caused by the fifth control signal from the toggling caused by the sixth control signal; and

the second temporal delay is based on a resonance time for the secondary bridge.

18 . The system of claim 17 , wherein the control circuitry is further configured to:

send seventh and eighth control signals to respectively toggle the third and fourth pairs of switches of the secondary bridge, wherein:

the second temporal delay separates the toggling caused by the seventh control signal from the toggling caused by the eighth control signal;

a duty cycle interval separates the toggling caused by the fifth and seventh control signals;

the duty cycle interval separates the toggling caused by the sixth and eighth control signals; and

the duty cycle interval is based on a maximum duty ratio for the third and fourth pairs of switches of the bridge and a sampling time of the DAB converter.

19 . The system of claim 18 , wherein:

the toggling caused by the first control signal and the toggling caused by the fifth control signal are separated by a phase shift delay.

20 . The system of claim 19 , wherein:

when a determined duty cycle of a primary side or secondary side of the DAB converter is limited by a maximum duty ratio, the phase shift delay is adjusted based on the maximum duty ratio to modify an output power of the DAB converter.