IP Library Granted Patent US 12677501
Granted Patent B2
US 12677501 · App. 18/551,395 · Granted Jul 7, 2026

Method for connecting solar cell string

Inventor: Toru Sawada (Osaka, JP)
Assignee: KANEKA CORPORATION
H10F71/137H10F19/804H10F77/211
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Quick Facts
Patent No.
US 12677501
App. No.
18/551,395
Granted
Jul 7, 2026
Kind
B2
Abstract

A method includes: a first collector electrodes forming step P 1 ; a second collector electrodes forming step P 2 of forming a plurality of second collector electrodes by applying a pasty second collector electrode material; a dividing guidelines forming step P 3 of forming on the solar cell a plurality of dividing guidelines, each of which is formed between each two adjacent first collector electrodes and between each two adjacent second collector electrodes; a dividing step P 4 of cutting the solar cell along the plurality of dividing guidelines to divide the solar cell into the plurality of small cell pieces; an overlapping step P 5 of overlapping the plurality of small cell pieces so as to bring the first collector electrodes and the second collector electrodes cell pieces into abutting contact with each other; and a curing step P 6 of curing the second collector electrode material.

Claims (17)

1 . A method for connecting a solar cell string, the method comprising:

forming a plurality of first collector electrodes on one surface of a solar cell;

forming a plurality of second collector electrodes by applying a pasty second collector electrode material comprising a metal component and a synthetic resin component to portions of an other surface of the solar cell so as to be opposed to the respective ones of the plurality of first collector electrodes, wherein the plurality of first collector electrodes and the plurality of second collector electrodes each comprise a bus bar electrode;

forming a plurality of dividing guidelines on the solar cell to allow the solar cell to be easily divided into a plurality of small cell pieces, wherein each of the plurality of dividing guidelines is formed between each two adjacent ones of the plurality of first collector electrodes formed on the one surface and between each two adjacent ones of the plurality of second collector electrodes formed on the other surface;

cutting the solar cell along the plurality of dividing guidelines to divide the solar cell into the plurality of small cell pieces each having each of the plurality of first collector electrodes and each of the plurality of the second collector electrodes;

overlapping the plurality of small cell pieces so as to bring the bus bar electrode of each of the plurality of first collector electrodes and the bus bar electrode of each of the plurality of second collector electrodes into overlapping each other; and

curing the pasty second collector electrode material after the plurality of small cell pieces are made to overlap.

2 . The method for connecting the solar cell string according to claim 1 , wherein

the solar cell has a substantially quadrangular shape,

the plurality of dividing guidelines are grooves substantially parallel to a pair of opposed sides of the solar cell,

forming the plurality of first collector electrodes comprises forming the bus bar electrode of each of the plurality of first collector electrodes on the one surface of the solar cell at a position close to one edge of a pair of opposed edges of each of the plurality of small cell pieces upon cutting the solar cell along the plurality of dividing guidelines, and

forming the plurality of second collector electrodes comprises forming the bus bar electrode of each of the plurality of second collector electrodes on the other surface of the solar cell at a position close to another edge the pair of opposed edges of each of the plurality of small cell pieces.

3 . The method for connecting the solar cell string according to claim 1 , wherein the synthetic resin component of the second collector electrode material comprises an acrylic resin or a silicone resin.

4 . The method for connecting the solar cell string according to claim 1 , the method further comprising a step of attaching a transparent synthetic resin to the plurality of overlapped small cell pieces so as to extend over the plurality of small cell pieces, before curing the second collector electrode material.

5 . The method for connecting the solar cell string according to claim 2 , wherein the synthetic resin component of the second collector electrode material comprises an acrylic resin or a silicone resin.

6 . The method for connecting the solar cell string according to claim 2 , the method further comprising attaching a transparent synthetic resin to the plurality of overlapped small cell pieces so as to extend over the plurality of small cell pieces, before curing the second collector electrode material.

7 . The method for connecting the solar cell string according to claim 3 , the method further comprising attaching a transparent synthetic resin to the plurality of overlapped small cell pieces so as to extend over the plurality of small cell pieces, before curing the second collector electrode material.