IP Library Granted Patent US 12677639
Granted Patent B2
US 12677639 · App. 17/954,423 · Granted Jul 7, 2026

Substrate support assemblies having internal shaft areas with isolated environments that mitigate oxidation

Inventor: Vijay D. Parkhe (San Jose, CA)
Assignee: Applied Materials, Inc.
H10P72/7626H10P72/0432H10P72/0604H10P72/72
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Quick Facts
Patent No.
US 12677639
App. No.
17/954,423
Granted
Jul 7, 2026
Kind
B2
Abstract

A substrate support assembly includes a shaft body, a plate attached to an upper portion of the shaft body, and a plug or cap attached to a lower portion of the shaft body. The shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment. The internal shaft area is a vacuum environment or comprises an inert gas.

Claims (60)

1 . A substrate support assembly comprising:

a shaft body;

a plate attached to an upper portion of the shaft body;

a plug or cap brazed or welded to a lower portion of the shaft body;

at least one component coupled to the plate and formed through the plug or cap; and

at least one flexible connection that receives the at least one component;

wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly;

wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment; and

wherein the isolated environment is a vacuum environment.

2 . The substrate support assembly of claim 1 , wherein the plate is an electrostatic chuck.

3 . The substrate support assembly of claim 1 , wherein the plate is a heater plate.

4 . The substrate support assembly of claim 1 , wherein the plate comprises at least one of a metal material or a ceramic material.

5 . The substrate support assembly of claim 1 , wherein the at least one component comprises:

an electrical connector brazed to the plate; and

a thermal couple brazed to the plate; and

wherein the isolated environment reduces braze oxidation.

6 . The substrate support assembly of claim 1 , wherein the internal shaft area is hermetically sealed to maintain the vacuum environment.

7 . The substrate support assembly of claim 1 , wherein the internal shaft area is configured to be connected to a vacuum pump to maintain the vacuum environment.

8 . A substrate support assembly comprising:

a shaft body;

a plate attached to an upper portion of the shaft body;

a plug or cap brazed or welded to a lower portion of the shaft body;

at least one component coupled to the plate and formed through the plug or cap; and

at least one flexible connection that receives the at least one component;

wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly; and

wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment.

9 . The substrate support assembly of claim 8 , wherein the plate is an electrostatic chuck.

10 . The substrate support assembly of claim 8 , wherein the plate is a heater plate.

11 . The substrate support assembly of claim 8 , wherein the plate comprises at least one of a metal material or a ceramic material.

12 . The substrate support assembly of claim 8 , wherein the internal shaft area is hermetically sealed.

13 . The substrate support assembly of claim 8 , wherein the at least one component comprises:

an electrical connector brazed to the plate; and

a thermal couple brazed to the plate; and

wherein the isolated environment reduces braze oxidation.

14 . The substrate support assembly of claim 13 , further comprising:

a first connection within the internal shaft area connected to the electrical connector; and

a second connection within the internal shaft area connected to the thermal couple.

15 . A processing chamber comprising:

a substrate support assembly, the substrate support assembly comprising:

a shaft body;

a plate attached to an upper portion of the shaft body;

a plug or cap brazed or welded to a lower portion of the shaft body;

at least one component coupled to the plate and formed through the plug or cap; and

at least one flexible connection that receives the at least one component;

wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly;

wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment; and

wherein the isolated environment is a vacuum environment.

16 . The processing chamber of claim 15 , wherein the plate is an electrostatic chuck.

17 . The processing chamber of claim 15 , wherein the plate comprises at least one of a metal material or a ceramic material.

18 . The processing chamber of claim 15 , wherein the at least one component comprises:

an electrical connector brazed to the plate; and

a thermal couple brazed to the plate; and

wherein the isolated environment reduces braze oxidation.

19 . The processing chamber of claim 15 , wherein the internal shaft area is hermetically sealed to maintain the vacuum environment.

20 . The processing chamber of claim 15 , further comprising:

a vacuum pump operatively coupled to the substrate support assembly; and

a pressure sensor operatively coupled to the vacuum pump and the substrate support assembly, wherein the pressure sensor is to:

obtain a pressure measurement within the internal shaft area;

determine whether the pressure measurement exceeds a threshold pressure measurement; and

in response to determining that the pressure measurement exceeds the threshold pressure measurement, trigger the vacuum pump to pump air out of the internal shaft area.