Substrate support assemblies having internal shaft areas with isolated environments that mitigate oxidation
A substrate support assembly includes a shaft body, a plate attached to an upper portion of the shaft body, and a plug or cap attached to a lower portion of the shaft body. The shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment. The internal shaft area is a vacuum environment or comprises an inert gas.
1 . A substrate support assembly comprising:
a shaft body;
a plate attached to an upper portion of the shaft body;
a plug or cap brazed or welded to a lower portion of the shaft body;
at least one component coupled to the plate and formed through the plug or cap; and
at least one flexible connection that receives the at least one component;
wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly;
wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment; and
wherein the isolated environment is a vacuum environment.
2 . The substrate support assembly of claim 1 , wherein the plate is an electrostatic chuck.
3 . The substrate support assembly of claim 1 , wherein the plate is a heater plate.
4 . The substrate support assembly of claim 1 , wherein the plate comprises at least one of a metal material or a ceramic material.
5 . The substrate support assembly of claim 1 , wherein the at least one component comprises:
an electrical connector brazed to the plate; and
a thermal couple brazed to the plate; and
wherein the isolated environment reduces braze oxidation.
6 . The substrate support assembly of claim 1 , wherein the internal shaft area is hermetically sealed to maintain the vacuum environment.
7 . The substrate support assembly of claim 1 , wherein the internal shaft area is configured to be connected to a vacuum pump to maintain the vacuum environment.
8 . A substrate support assembly comprising:
a shaft body;
a plate attached to an upper portion of the shaft body;
a plug or cap brazed or welded to a lower portion of the shaft body;
at least one component coupled to the plate and formed through the plug or cap; and
at least one flexible connection that receives the at least one component;
wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly; and
wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment.
9 . The substrate support assembly of claim 8 , wherein the plate is an electrostatic chuck.
10 . The substrate support assembly of claim 8 , wherein the plate is a heater plate.
11 . The substrate support assembly of claim 8 , wherein the plate comprises at least one of a metal material or a ceramic material.
12 . The substrate support assembly of claim 8 , wherein the internal shaft area is hermetically sealed.
13 . The substrate support assembly of claim 8 , wherein the at least one component comprises:
an electrical connector brazed to the plate; and
a thermal couple brazed to the plate; and
wherein the isolated environment reduces braze oxidation.
14 . The substrate support assembly of claim 13 , further comprising:
a first connection within the internal shaft area connected to the electrical connector; and
a second connection within the internal shaft area connected to the thermal couple.
15 . A processing chamber comprising:
a substrate support assembly, the substrate support assembly comprising:
a shaft body;
a plate attached to an upper portion of the shaft body;
a plug or cap brazed or welded to a lower portion of the shaft body;
at least one component coupled to the plate and formed through the plug or cap; and
at least one flexible connection that receives the at least one component;
wherein the at least one flexible connection is a spring-like object that enables an adjustable length by expanding or contracting with respect to motion of the substrate support assembly;
wherein the shaft body, the plate and the plug or cap define an internal shaft area having an isolated environment; and
wherein the isolated environment is a vacuum environment.
16 . The processing chamber of claim 15 , wherein the plate is an electrostatic chuck.
17 . The processing chamber of claim 15 , wherein the plate comprises at least one of a metal material or a ceramic material.
18 . The processing chamber of claim 15 , wherein the at least one component comprises:
an electrical connector brazed to the plate; and
a thermal couple brazed to the plate; and
wherein the isolated environment reduces braze oxidation.
19 . The processing chamber of claim 15 , wherein the internal shaft area is hermetically sealed to maintain the vacuum environment.
20 . The processing chamber of claim 15 , further comprising:
a vacuum pump operatively coupled to the substrate support assembly; and
a pressure sensor operatively coupled to the vacuum pump and the substrate support assembly, wherein the pressure sensor is to:
obtain a pressure measurement within the internal shaft area;
determine whether the pressure measurement exceeds a threshold pressure measurement; and
in response to determining that the pressure measurement exceeds the threshold pressure measurement, trigger the vacuum pump to pump air out of the internal shaft area.