IP Library › Granted Patent US 12677752

Granted Patent B2

US 12677752 · App. 18/450,107 · Granted Jul 14, 2026

Bale handling system for high capacity baler

Inventors: Jeffrey T. Hall (Salina, KS); Brian D. Olander (Assaria, KS)

Assignee: Great Plains Manufacturing, Inc.

A01F15/0875 A01D85/005 A01F15/04 A01D2085/007

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Quick Facts

Patent No.: US 12677752
App. No.: 18/450,107
Granted: Jul 14, 2026
Kind: B2

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Abstract

A bale singulator for a baling machine. The baling machine comprises a landing section configured to receive (i) a first series of first individual bales from a first baling chamber, and (ii) a second series of second individual bales from a second baling chamber. The baling machine further comprises an exit section configured to receive the first and second individual bales from the landing section and to form a single row of the first and second individual bales. The exit section includes a stop assembly comprising a first stop element configured to selectively restrict movement of the first individual bales. The stop assembly is configured such when the second individual bales are passing through said exit section, the first stop element is restricting movement of the first individual bales.

Claims (59)

1 . A bale singulator for a baling machine configured to process crop material into square bales, said bale singulator comprising:

a landing section configured to receive (i) a first series of first individual bales from a first baling chamber of the baler, and (ii) a second series of second individual bales from a second baling chamber of the baler; and

an exit section configured to receive the first and second individual bales from said landing section and to form a single row of the first and second individual bales,

wherein said exit section includes a stop assembly comprising a first stop element configured to selectively restrict movement of the first individual bales,

wherein said stop assembly is configured such when the second individual bales are passing through said exit section, said first stop element is restricting movement of the first individual bales,

wherein said stop assembly further comprises a second stop element configured to selectively restrict movement of the second individual bales, wherein said stop assembly is configured such when the first stop element is not restricting movement of the first individual bales the second stop element is restricting movement of the second individual bales, and when the second stop element is not restricting movement of the second individual bales the first stop element is restricting movement of the first individual bales,

wherein said exit section includes a first opening through which said first stop element is configured to selectively extend, and wherein said exit section includes a second opening through which said second stop element is configured to selectively extend,

wherein when said first stop element is restricting movement of the first individual bales, said first stop element extends from under a bottom surface of said exit section, through the first opening, and above a top surface of said exit section.

2 . The bale singulator of claim 1 , wherein when said second stop element is not restricting movement of the second individual bales, said second stop element does not extend above the top surface of said exit section.

3 . The bale singulator of claim 1 , wherein said landing section is configured to support at least one of the first individual bales and at least one of the second individual bales side-by-side.

4 . The bale singulator of claim 1 , wherein said exit section is located rearward of said landing section, and wherein at least a portion of said exit section is located below said landing section.

5 . The bale singulator of claim 1 , wherein said singulator is configured to be attached to a rear of the baling machine.

6 . The bale singulator of claim 1 , wherein said singulator is configured to rotate each of the square bales one-quarter turn about a longitudinal axis of the square bale.

7 . The bale singulator of claim 1 , wherein said stop assembly is mechanically actuated.

8 . The bale singulator of claim 1 , wherein said landing section is separate from and coupled to said exits section.

9 . The bale singulator of claim 1 , wherein said stop assembly further comprises a switch configured to be actuated by movement of the second individual bales, wherein said stop assembly is configured such when the second individual bales actuate the switch, the switch activates the first stop element to restrict movement of the first individual bales.

10 . The bale singulator of claim 9 , wherein said switch comprises a lever arm.

11 . A bale singulator for a baling machine configured to process crop material into square bales, said bale singulator comprising:

an exit section configured to receive the first and second individual bales from said landing section and to form a single row of the first and second individual bales,

wherein said exit section includes a stop assembly comprising a first stop element configured to selectively restrict movement of the first individual bales,

wherein said stop assembly is configured such when the second individual bales are passing through said exit section, said first stop element is restricting movement of the first individual bales,

wherein each of said first stop element and said second stop element is configured to transition between an extended position where the stop element extends above a top surface of said exit section and a retracted position where the stop element does not extend above a top surface of said exit section, wherein said stop assembly further comprise a bar connecting said first stop element and said second stop element, wherein when said first stop element is in a retracted position said bar is rotated such that said second stop element is locked in the extended position.

12 . A bale singulator for a baling machine configured to process crop material into square bales, said bale singulator comprising:

an exit section configured to receive the first and second individual bales from said landing section and to form a single row of the first and second individual bales,

wherein said exit section includes a stop assembly comprising a first stop element configured to selectively restrict movement of the first individual bales,

wherein said stop assembly is configured such when the second individual bales are passing through said exit section, said first stop element is restricting movement of the first individual bales,

wherein said stop assembly includes one or more locking elements configured to maintain at least one of said first stop element and said second stop element an extended position above the top surface of said exit section.

13 . A bale singulator for a baling machine configured to process crop material into square bales, said bale singulator comprising:

an exit section configured to receive the first and second individual bales from said landing section and to form a single row of the first and second individual bales,

wherein said exit section includes a stop assembly comprising a first stop element configured to selectively restrict movement of the first individual bales,

wherein said stop assembly is configured such when the second individual bales are passing through said exit section, said first stop element is restricting movement of the first individual bales,

wherein said stop assembly includes at least one bias element configured to bias at least one of said first stop element and said second stop element in an extended position above the top surface of said exit section.

14 . The bale singulator of claim 13 , wherein said stop assembly is configured to allow only one bale from the side-by-side first and second individual bales to travel past the stop assembly.

15 . A bale singulator for a baling machine configured to process crop material into square bales, said bale singulator comprising:

an exit section configured to receive the first and second individual bales from said landing section and to form a single row of the first and second individual bales,

wherein said exit section includes a stop assembly comprising a first stop element and a second stop element each configured to selectively restrict or permit bales to travel past said stop assembly, wherein said stop assembly is configured such that said first stop element and said second stop element cannot simultaneously permit bales to travel past said stop assembly,

16 . The bale singulator of claim 15 , wherein said exit section includes a first opening through which said first stop element is configured to selectively extend, and wherein said exit section includes a second opening through which said second stop element is configured to selectively extend.

17 . The bale singulator of claim 16 , wherein when said first stop element is restricting movement of bales, said first stop element extends from under a bottom surface of said exit section, through the first opening, and above a top surface of said exit section.

18 . The bale singulator of claim 17 , wherein when said second stop element is not restricting movement of the bales, said second stop element does not extend above the top surface of said exit section.

19 . The bale singulator of claim 15 , wherein each of said first stop element and said second stop element is configured to transition between an extended position where the stop element extends above a top surface of said exit section and a retracted position where the stop element does not extend above a top surface of said exit section, wherein said stop assembly further comprise a bar connecting said first stop element and said second stop element, wherein when said first stop element is in a retracted position said bar is rotated such that said second stop element is locked in the extended position.

20 . The bale singulator of claim 15 , wherein said stop assembly includes at least one bias element configured to bias at least one of said first stop element and said second stop element in an extended position above the top surface of said exit section.

21 . The bale singulator of claim 15 , wherein said singulator is configured to rotate each of the square bales one-quarter turn about a longitudinal axis of the square bale.

22 . A method of handling a plurality of bales of crop material, said method comprising the steps of:

(a) forming bales of crop material within a first baling chamber and within a second baling chamber of a baler;

(b) ejecting a first series of first individual bales from the first baling chamber onto a landing section of a singulating system and ejecting a second series of second individual bales from the second baling chamber onto the landing section of the singulating system, wherein the first individual bales and the second individual bales are positioned side-by-side on the landing section of the singulating system;

d selectively restricting, via a stop assembly associated with the singulating system, bales from one of the first individual bales and the second individual bales from traveling past the stop assembly, and simultaneously permitting bales from the other of the first individual bales and the second individual bales to travel past the stop assembly,

wherein the stop assembly comprising a first stop element and a second stop element each configured to selectively restrict or permit bales to travel past said stop assembly, wherein said stop assembly is configured such that said first stop element and said second stop element do no simultaneously permit bales to travel past said stop assembly, and wherein said stop assembly includes at least one bias element configured to bias at least one of said first stop element and said second stop element in an extended position above the top surface of said the section.

23 . The method claim 22 , wherein the singulating system comprises an exit section includes a first opening through which the first stop element is configured to selectively extend, and wherein the exit section includes a second opening through which the second stop element is configured to selectively extend.

24 . The bale singulator of claim 22 , wherein said stop assembly comprises a switch configured to be actuated by movement of the second individual bales, wherein said stop assembly is configured such when the second individual bales actuate the switch, the switch activates the first stop element to restrict movement of the first individual bales.

25 . The method of claim 22 , further including the step of rotating each of the bales one-quarter turn about a longitudinal axis of the bales.