IP Library Granted Patent US 12678340
Granted Patent B2
US 12678340 · App. 18/183,416 · Granted Jul 14, 2026

Method for producing absorbent structures having absorbent pads and absorbent inserts

Inventor: Gabriele Sablone (San Giovanni Teatino, IT)
A61F13/1565
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Quick Facts
Patent No.
US 12678340
App. No.
18/183,416
Granted
Jul 14, 2026
Kind
B2
Abstract

A method for producing absorbent structures, including forming an array of absorbent pads having cellulose fluff, forming an array of fluff-free absorbent inserts, and inserting the fluff-free absorbent inserts into respective through-openings of absorbent pads.

Claims (19)

1 . A method for producing absorbent structures, comprising:

forming an array of absorbent pads comprising cellulose fluff, wherein each absorbent pad of said array of absorbent pads has at least one through-opening,

forming an array of fluff-free absorbent inserts, each fluff-free absorbent insert comprising at least one non-woven layer in which superabsorbent material is incorporated, and

arranging said fluff-free absorbent inserts within respective through-openings of said absorbent pads so as to form an array of absorbent structures, each of which comprises an absorbent pad and at least one fluff-free absorbent insert inserted in the through-opening of the respective absorbent pad,

wherein the method further comprises:

fixing said array of fluff-free absorbent inserts on a first continuous non-woven web in positions spaced apart from each other along a longitudinal direction,

applying said array of absorbent pads on a second continuous non-woven web in positions spaced apart from each other along the longitudinal direction,

overlapping said second continuous non-woven web to said first continuous non-woven web,

and—at the same time—inserting said fluff-free absorbent inserts into respective through-openings of said absorbent pads and sandwiching said array of absorbent pads and said array of fluff-free absorbent inserts between said first and second continuous non-woven webs.

2 . The method of claim 1 , comprising fixing said first and second continuous non-woven webs together through the gaps formed between said absorbent pads and respective fluff-free absorbent inserts.

3 . A method for producing absorbent structures, comprising:

forming an array of absorbent pads comprising cellulose fluff, wherein each absorbent pad of said array of absorbent pads has at least one through-opening,

forming an array of fluff-free absorbent inserts, each fluff-free absorbent insert comprising at least one non-woven layer in which superabsorbent material is incorporated, and

arranging said fluff-free absorbent inserts within respective through-openings of said absorbent pads so as to form an array of absorbent structures, each of which comprises an absorbent pad and at least one fluff-free absorbent insert inserted in the through-opening of the respective absorbent pad,

wherein the method further comprises:

fixing said array of fluff-free absorbent inserts on a first continuous non-woven web in positions spaced apart from each other along a longitudinal direction,

feeding a second continuous non-woven web onto an outer surface of a forming wheel and forming said array of absorbent pads in spaced apart positions along the longitudinal direction on said second continuous non-woven web,

overlapping said second continuous non-woven web to said first continuous non-woven web,

and—at the same time—inserting said fluff-free absorbent inserts into respective through-openings of said absorbent pads and sandwiching said array of absorbent pads and said array of fluff-free absorbent inserts between said first and second continuous non-woven webs.