Method for producing absorbent structures having absorbent pads and absorbent inserts
View Patent ↗A method for producing absorbent structures, including forming an array of absorbent pads having cellulose fluff, forming an array of fluff-free absorbent inserts, and inserting the fluff-free absorbent inserts into respective through-openings of absorbent pads.
1 . A method for producing absorbent structures, comprising:
forming an array of absorbent pads comprising cellulose fluff, wherein each absorbent pad of said array of absorbent pads has at least one through-opening,
forming an array of fluff-free absorbent inserts, each fluff-free absorbent insert comprising at least one non-woven layer in which superabsorbent material is incorporated, and
arranging said fluff-free absorbent inserts within respective through-openings of said absorbent pads so as to form an array of absorbent structures, each of which comprises an absorbent pad and at least one fluff-free absorbent insert inserted in the through-opening of the respective absorbent pad,
wherein the method further comprises:
fixing said array of fluff-free absorbent inserts on a first continuous non-woven web in positions spaced apart from each other along a longitudinal direction,
applying said array of absorbent pads on a second continuous non-woven web in positions spaced apart from each other along the longitudinal direction,
overlapping said second continuous non-woven web to said first continuous non-woven web,
and—at the same time—inserting said fluff-free absorbent inserts into respective through-openings of said absorbent pads and sandwiching said array of absorbent pads and said array of fluff-free absorbent inserts between said first and second continuous non-woven webs.
2 . The method of claim 1 , comprising fixing said first and second continuous non-woven webs together through the gaps formed between said absorbent pads and respective fluff-free absorbent inserts.
3 . A method for producing absorbent structures, comprising:
forming an array of absorbent pads comprising cellulose fluff, wherein each absorbent pad of said array of absorbent pads has at least one through-opening,
forming an array of fluff-free absorbent inserts, each fluff-free absorbent insert comprising at least one non-woven layer in which superabsorbent material is incorporated, and
arranging said fluff-free absorbent inserts within respective through-openings of said absorbent pads so as to form an array of absorbent structures, each of which comprises an absorbent pad and at least one fluff-free absorbent insert inserted in the through-opening of the respective absorbent pad,
wherein the method further comprises:
fixing said array of fluff-free absorbent inserts on a first continuous non-woven web in positions spaced apart from each other along a longitudinal direction,
feeding a second continuous non-woven web onto an outer surface of a forming wheel and forming said array of absorbent pads in spaced apart positions along the longitudinal direction on said second continuous non-woven web,
overlapping said second continuous non-woven web to said first continuous non-woven web,
and—at the same time—inserting said fluff-free absorbent inserts into respective through-openings of said absorbent pads and sandwiching said array of absorbent pads and said array of fluff-free absorbent inserts between said first and second continuous non-woven webs.