IP Library Granted Patent US 12678708
Granted Patent B2
US 12678708 · App. 18/303,876 · Granted Jul 14, 2026

Distillation column minimum flow arrangement

Inventors: Soelistiono Koesoemo Prasetiyo (Abqaiq, SA); Ibrahim Saeed Alghamdi (Abqaiq, SA); Moath Khalid Almansour (Abqaiq, SA)
Assignee: SAUDI ARABIAN OIL COMPANY
B01D3/4283B01D3/34F25J3/0209F25J3/0233F25J3/0238F25J3/0242F25J3/0266F25J2200/74
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Quick Facts
Patent No.
US 12678708
App. No.
18/303,876
Filed
Apr 20, 2023
Granted
Jul 14, 2026
Kind
B2
Art Unit
1772
USPC
202/161
Abstract

A distillation system operating below minimum flow. The distillation column is configured for separating a mixed feed into one or more fractional mixtures, producing an overhead product and a bottom product. A bottom return line is provided for returning at least a portion of the bottom product to supplement the mixed feed to the distillation column. A control valve is configured for controlling a flow rate in the bottom return line. A feed surge drum is configured for receiving a feed from the bottom return line and fresh feed, producing the mixed feed.

Claims (33)

1 . A distillation system comprising:

a distillation column configured for separating a mixed feed into one or more fractional mixtures, producing an overhead product comprising methane, ethane, carbon dioxide, hydrogen sulfide, or combinations thereof and a bottom product;

a bottom return line configured for returning at least a portion of the bottom product to supplement a fresh feed;

a control valve configured for controlling a flow rate in the bottom return line;

a feed surge drum configured for receiving the fresh feed and the bottom product from the bottom return line, producing the mixed feed;

a vent line connected to the feed surge drum for venting one or more components comprising methane, ethane, carbon dioxide, or hydrogen sulfide from the feed surge drum; and

an overhead vapor line connected to the vent line for collecting and combining the overhead product comprising methane, ethane, carbon dioxide, hydrogen sulfide, or combinations thereof directly produced from a top of the distillation column and the one or more components in the vent line directly from the feed surge drum.

2 . The system of claim 1 further comprising:

a reboiler configured for heating at least a portion of the distillation column bottom product, to generate a hot vapor return;

a hot vapor return line configured for redistributing the hot vapor from the reboiler to the distillation column as a stripping medium and;

a bottom product cooler, and

wherein the bottom return line is configured for transferring at least a portion of the bottom product from the bottom product cooler to the feed surge drum as the bottom product.

3 . The system of claim 1 , further comprising:

a feed surge drum sump configured for removing an aqueous or emulsion phase from the feed surge drum.

4 . The system of claim 1 , wherein;

a bottom product cooler is configured to reduce a temperature of the bottom product before it is mixed with the fresh feed.

5 . The system of claim 1 , wherein;

at least a portion of the overhead product is cooled and returned to the distillation column as reflux.

6 . A distillation system configured as an NGL stripper, comprising:

a distillation column configured for separating a mixed feed of NGL into one or more fractional mixtures, producing an overhead product comprising methane, ethane, carbon dioxide, hydrogen sulfide, or combinations thereof and an NGL bottom product;

a bottom return line configured for returning at least a portion of the NGL bottom product to a feed surge drum;

a control valve configured for controlling a flow rate in the bottom return line;

wherein the feed surge drum is configured for receiving a fresh feed and a portion of the bottom product from the bottom return line, producing the mixed feed of NGL;

a vent line connected to the feed surge drum for venting one or more components comprising methane, ethane, carbon dioxide, or hydrogen sulfide from the feed surge drum; and

an overhead vapor line connected to the vent line for collecting and combining the overhead product comprising methane, ethane, carbon dioxide, hydrogen sulfide, or combinations thereof directly produced from a top of the distillation column and the one or more components directly from the feed surge drum.

7 . The system of claim 6 further comprising:

a reboiler configured for heating a portion of the NGL bottom product;

a hot vapor return line configured for returning a hot vapor from the reboiler to the distillation column as a stripping medium; and

a bottom product cooler, and

wherein the bottom return line is configured for transferring a portion of NGL bottom product from the bottom product cooler to the feed surge drum as the bottom product.

8 . The system of claim 6 , further comprising:

a feed surge drum sump configured for removing an aqueous phase or emulsion phase from the feed surge drum.

9 . The system of claim 7 , wherein the bottom product cooler is configured to reduce a temperature of the NGL bottom product return line.