IP Library Granted Patent US 12678892
Granted Patent B2
US 12678892 · App. 18/174,689 · Granted Jul 14, 2026

Method for machining a material

Inventors: Daniel Grossmann (Schramberg, DE); Marc Sailer (Villingen, DE); Jonas Kleiner (Leonberg, DE)
Assignee: TRUMPF LASER—UND SYSTEMTECHNIK GMBH
B23K26/0624B23K26/067B23K26/36B23K26/082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12678892
App. No.
18/174,689
Granted
Jul 14, 2026
Kind
B2
Abstract

A method for machining a material using a pulsed laser includes introducing a sequence of laser pulses into the material for machining the material, and synchronizing a start of each sequence with a fundamental frequency of the laser. The sequence of laser pulses comprises at least two different sequence elements that are offset from one another in space and time. Each sequence element comprises an individual laser pulse, a specific succession of individual laser pulses, or a burst of laser pulses. Specific sequence element properties are impressed on each sequence element. The sequence element properties comprise a position of the laser focus of a respective sequence element. The position of the laser focus of each sequence element of the sequence is adapted for each sequence element.

Claims (45)

1 . A method for machining a material using a pulsed laser, the method comprising:

introducing a sequence of laser pulses into the material for machining the material, and

synchronizing a start of each sequence with a fundamental frequency of the laser,

wherein the sequence of laser pulses comprises at least two different sequence elements that are offset from one another in space and time,

wherein each sequence element comprises an individual laser pulse, a specific succession of individual laser pulses, or a burst of laser pulses,

wherein sequence element properties are impressed on each sequence element, and

wherein the sequence element properties comprise a position of a laser focus of a respective sequence element, and

the position of the laser focus of each sequence element of the sequence is adapted for each sequence element.

2 . The method according to claim 1 , wherein the sequence element properties comprise the pulse energy and/or the intensity, and the pulse energy and/or the intensity of each sequence element of the sequence is adapted for each sequence element.

3 . The method according to claim 1 , wherein the sequence element properties comprise a variation of a pulse profile of a sequence element of the at least two different sequence elements over time.

4 . The method according to claim 1 , wherein the sequence element properties comprise a time interval between a sequence element of the at least two different sequence elements and a preceding and/or subsequent sequence element, and the time interval is adapted for each sequence element of the sequence.

5 . The method according to claim 4 , wherein a minimum time interval and/or time interval variation is given by the fundamental frequency of the laser.

6 . The method according to claim 1 , wherein the sequence element properties comprise beam geometry, and the beam geometry is adapted for each sequence element.

7 . The method according to claim 6 , wherein a laser beam formed by the laser pulses of a sequence element of the at least two different sequence elements is split into at least two partial laser beams, with the partial laser beams being introduced into the material synchronously with respect to one another.

8 . The method according to claim 6 , wherein a laser beam formed by the laser pulses of a sequence element of the at least two different sequence elements is split into at least two partial laser beams, with the partial laser beams being imaged next to one another and spaced apart from one another along a line.

9 . The method according to claim 1 , wherein the sequence element properties are adapted for each laser pulse for each sequence element, with the adaptation of the sequence element properties being synchronized with the fundamental frequency of the laser.

10 . The method according to claim 1 , wherein at least two sequences of laser pulses are introduced into the material for machining the material, with identical sequence elements of each sequence being introduced into the material at an identical position.

11 . The method according to claim 1 , wherein

a wavelength of the laser pulses is between 200 nm and 2500 nm and/or

a pulse duration is shorter than a repetition duration of the laser pulses.

12 . The method according to claim 1 , wherein each sequence comprises between 2 and 10 000 sequence elements.

13 . The method according to claim 12 , wherein each sequence comprises 25 sequence elements.

14 . The method according to claim 1 , wherein the sequence is specific to a machining phase of the material, and a first sequence is introduced into the material along a machining path during a first machining phase and a second sequence is introduced into the material along the machining path during a second machining phase, with the first sequence differing from the second sequence.

15 . The method according to claim 14 , wherein a spatial arrangement of the at least two different sequence elements in a machining plane is rotated between the first sequence and the second sequence about an axis parallel to a propagation direction of the laser beam.

16 . The method according to claim 1 , wherein a sequence comprises a plurality of machining phases, wherein the sequence elements are arranged spatially first in a feed direction in a machining plane corresponding to a first machining phase, the sequence elements are arranged subsequently corresponding to a second machining phase, and the sequence elements are arranged last corresponding to a last machining phase.

17 . The method according to claim 1 , wherein the laser pulses of the sequence are introduced into the material so as to compensate for delay associated with movement of the laser pulses along a laser beam and relative movement between the laser pulses and the material.

18 . A device for machining a material using laser pulses of a pulsed laser, with successive laser pulses being introduced offset from one another in space and time into the material to be machined, the device comprising:

a control device comprising a memory for storing at least one sequence, each sequence comprising sequence elements and sequence element properties of each sequence element,

wherein the control device is communicatively connected to the pulsed laser and to a deflection system,

wherein the control device is configured to:

control the pulsed laser and the deflection system or to transmit the control commands to the pulsed laser and the deflection system to introduce a sequence of laser pulses into the material for machining the material, and

synchronize a start of each sequence of laser pulses with a fundamental frequency of the pulsed laser,

wherein the sequence of laser pulses comprises at least two different sequence elements that are offset from one another in space and time,

wherein each sequence element comprises an individual laser pulse, a specific succession of individual laser pulses, or a burst of laser pulses,

wherein sequence element properties are impressed on each sequence element,

wherein the sequence element properties comprise a position of a laser focus of a respective sequence element, and

wherein the position of the laser focus of each sequence element of the sequence of laser pulses is adapted for each sequence element.

19 . The device according to claim 18 , wherein

the deflection system comprises an acousto-optic deflector unit and/or

the deflection system is configured to bring about spatial deflection of a laser beam and/or a split of the laser beam into a plurality of partial laser beams

and/or

the deflection system comprises a filter system for filtering spatial frequencies.

20 . The device according to claim 18 , further comprising:

an imaging system for imaging the laser pulses and/or

a scanner for moving the laser beam in a machining plane of the material.