Skid state determination device, skid state determination method, and laser processing system
A skid state determination device is a skid state determination device for determining a state of a plurality of skids for supporting a workpiece to be processed by a laser processing machine, with a supporting surface formed by top points of a plurality of protrusions, and includes: imaging means configured to be able to image at least a part of a skid table provided with the plurality of skids; and state determination means configured to determine the state of the skids based on image information obtained by imaging the skid table with the imaging means, and the state determination means executes: first determination processing for determining the state of the skids based on the image information obtained by imaging the skid table with the imaging means, before the workpiece is carried onto the skid table; and second determination processing for determining the state of the skids based on the image information obtained by imaging the skid table with the imaging means, after the workpiece is carried out from the laser processing machine but before a product obtained by processing the workpiece is carried out from the skid table.
1 . A skid state determination device for determining a state of a plurality of skids for supporting a workpiece to be processed by a laser processing machine, with a supporting surface formed by top points of a plurality of protrusions, the skid state determination device comprising:
imaging means configured to be able to image at least a part of a skid table provided with the plurality of skids; and
state determination means configured to determine the state of the skids based on image information obtained by imaging the skid table with the imaging means, wherein
the imaging means is configured to:
image the skid table from a position above the supporting surface defined by the top points of the plurality of protrusions formed on the plurality of skids, and output first image information;
image the skid table from a position below the supporting surface, and output second image information; and
image the skid table from above in a vertical direction or from a longitudinal direction of the skid, and output third image information,
the state determination means executes:
first determination processing for determining the state of the skids based on the first image information obtained by imaging the skid table with the imaging means
second determination processing for determining the state of the skids based on the second image information obtained by imaging the skid table with the imaging means; and
third determination processing for determining a state of spatters deposited on a wall surface of each skid based on the third image information acquired by imaging the skid table with the imaging means.
2 . The skid state determination device according to claim 1 , further comprising
a backlight source configured to irradiate the skid table with a beam from a direction different from an imaging direction of the imaging means.
3 . The skid state determination device according to claim 1 , wherein
the state determination means is configured to store a reference image, compare an image in the image information and the reference image, and determine the state of the skids.
4 . The skid state determination device according to claim 1 , wherein
the state determination means is configured to extract outlines including the plurality of protrusions of the skids from the image information, compare the extracted outlines with a reference shape previously stored, and determine the state of the skids.
5 . The skid state determination device according to claim 1 , wherein
the state determination means is configured to extract outlines including the plurality of protrusions of the skids from the image information, determine pass lines connecting the top points of the plurality of protrusions, and determine the state of the skids based on the pass lines and the outlines.
6 . The skid state determination device according to claim 1 , further comprising
notification means configured to notify a predetermined warning or alarm based on a determination result by the state determination means.
7 . A laser processing system comprising:
a laser processing machine configured to process a workpiece with a laser beam;
a skid table provided with a plurality of skids for supporting the workpiece with a supporting surface formed by top points of a plurality of protrusions;
a processing pallet configured to be carried into and out from the laser processing machine together with the skid table and the workpiece;
an imaging device configured to be able to image at least a part of the skid table on the processing pallet at a position of the processing pallet immediately before the processing pallet is carried into the laser processing machine and immediately after the processing pallet is carried out from the laser processing machine; and
a state determination device configured to determine a state of the skids based on image information obtained by imaging the skid table with the imaging device, wherein
the imaging device is configured to:
image the skid table from a position above the supporting surface defined by the top points of the plurality of protrusions formed on the plurality of skids, and output first image information;
image the skid table from a position below the supporting surface, and output second image information; and
image the skid table from above in a vertical direction or from a longitudinal direction of the skid, and output third image information,
the state determination device executes:
first determination processing for determining the state of the skids based on the first image information obtained by imaging the skid table with the imaging device;
second determination processing for determining the state of the skids based on the second image information obtained by imaging the skid table with the imaging device; and
third determination processing for determining a state of spatters deposited on a wall surface of each skid based on the third image information acquired by imaging the skid table with the imaging device.
8 . The laser processing system according to claim 7 , further comprising
a backlight source configured to irradiate the skid table with a beam from a direction different from an imaging direction of the imaging device.
9 . The laser processing system according to claim 7 , wherein
the state determination device is configured to store a reference image, compare an image in the image information and the reference image, and determine the state of the skids.
10 . The laser processing system according to claim 7 , wherein
the state determination device is configured to extract outlines including the plurality of protrusions of the skids from the image information, compare the extracted outlines with a reference shape previously stored, and determine the state of the skids.
11 . The laser processing system according to claim 7 , wherein
the state determination device is configured to extract outlines including the plurality of protrusions of the skids from the image information, determine pass lines connecting the top points of the plurality of protrusions, and determine the state of the skids based on the pass lines and the outlines.
12 . The laser processing system according to claim 7 , further comprising
a notification device configured to notify a predetermined warning or alarm based on a determination result by the state determination device.
13 . A skid state determination method to be executed in a laser processing system including: a laser processing machine configured to process a workpiece with a laser beam; a skid table provided with a plurality of skids for supporting the workpiece with a supporting surface formed by top points of a plurality of protrusions; a processing pallet configured to be carried into and out from the laser processing machine together with the skid table and the workpiece; an imaging device configured to be able to image at least a part of the skid table on the processing pallet at a position of the processing pallet immediately before the processing pallet is carried into the laser processing machine and immediately after the processing pallet is carried out from the laser processing machine; and a state determination device configured to determine a state of the skids based on image information obtained by imaging the skid table with the imaging device, the skid state determination method comprising:
first determining of determining, by the state determination device, the state of the skids based on the image information obtained by imaging the skid table with the imaging device, before the workpiece is carried onto the skid table; and
second determining of determining, by the state determination device, the state of the skids based on the image information obtained by imaging the skid table with the imaging device, after the processing pallet is carried out from the laser processing machine but before a product obtained by processing the workpiece is carried out from the skid table.