IP Library Granted Patent US 12679139
Granted Patent B2
US 12679139 · App. 18/743,177 · Granted Jul 14, 2026

Adjustable freewheel hub assembly

Inventors: Wei-Yueh Chang (Taichung City, TW); Ryan Eugene Liles (Taichung City, TW)
Assignee: G. FALCON CYCLE-PARTS CO., LTD
B60B27/047B60B27/0057F16D41/30
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Quick Facts
Patent No.
US 12679139
App. No.
18/743,177
Filed
Jun 14, 2024
Granted
Jul 14, 2026
Kind
B2
Art Unit
3617
USPC
301/6.5
Abstract

An adjustable freewheel hub assembly has a hub component, a coaster brake mechanism, and an adjusting switch. The hub component has an axle, a hub shell, a helix hub driver, and a sprocket. The helix hub driver has a pawl groove and a first engaging notch formed on its periphery. The sprocket is sheathed onto the helix hub driver, is hollow, and has a ratchet teeth construction formed on an inner wall of the sprocket and a second engaging notch. The coaster brake mechanism is disposed in the hub shell and is drivable by the helix hub driver. By the adjusting switch engaged in or detached from the first engaging notch and the second engaging notch, the freewheel hub assembly can be adjusted between a fixed-gear mode and a single-speed mode to have different functions.

Claims (45)

1 . An adjustable freewheel hub assembly comprising:

a hub component having

an axle;

a hub shell surrounding the axle;

a helix hub driver disposed on an end of the hub shell, sheathed onto the axle, and having at least one pawl groove and at least one first engaging notch formed on its periphery;

a brake arm disposed on another end of the hub shell; and

a sprocket sheathed onto the helix hub driver, being hollow, and having

a ratchet teeth construction formed on an inner wall of the sprocket; and

at least one second engaging notch;

a coaster brake mechanism disposed in the hub shell and between the helix hub driver and the brake arm, sheathed onto the axle, and being drivable by the helix hub driver to abut against an inner wall of the hub shell; and

at least one adjusting switch detachably engaged in the at least one first engaging notch and the at least one second engaging notch such that the helix hub driver and the sprocket rotate synchronously.

2 . The adjustable freewheel hub assembly as claimed in claim 1 , wherein each adjusting switch has

an engaging block configured to be engaged in said at least one first engaging notch and said at least one second engaging notch at the same time; and

a fixing sheet configured to be screwed onto a periphery of the sprocket to limit the engaging block inside the corresponding first engaging notch and the corresponding second engaging notch.

3 . The adjustable freewheel hub assembly as claimed in claim 2 , wherein

the fixing sheet has an aligning groove; and

the engaging block is configured to be engaged in the aligning groove so as to align each one of multiple through holes on the fixing sheet with a respective one of multiple threaded holes on the sprocket.

4 . The adjustable freewheel hub assembly as claimed in claim 1 , wherein

the helix hub driver has a pawl contained in each pawl groove; and

the ratchet teeth construction and the pawl in each pawl groove match each other to form a ratchet mechanism.

5 . The adjustable freewheel hub assembly as claimed in claim 4 , wherein the helix hub driver has

an annular ditch annularly recessed on the periphery of the helix hub driver and passing through the at least one pawl groove; and

a limiting ring disposed in the annular ditch and abutting the pawl in each pawl groove to position said pawl in the corresponding pawl groove.

6 . The adjustable freewheel hub assembly as claimed in claim 1 , wherein the hub component has a ball bearing sheathed onto the helix hub driver and engaged with an inner side of the sprocket.

7 . The adjustable freewheel hub assembly as claimed in claim 6 , wherein the hub component has a dust cap disposed aside the ball bearing and the sprocket to prevent dust from entering an interior of the ball bearing and the sprocket.

8 . The adjustable freewheel hub assembly as claimed in claim 7 , wherein the hub component has a locknut screwed on the axle and disposed aside the dust cap to position the dust cap.

9 . The adjustable freewheel hub assembly as claimed in claim 1 , wherein

the coaster brake mechanism has

a clutch cone screwed with the helix hub driver;

a brake cone fixedly sheathed onto the axle; and

at least one brake shoe attached to a periphery of the clutch cone and a periphery of the brake cone; and

the clutch cone is drivable by the helix hub driver to move relative to the axle and push the at least one brake shoe against the inner wall of the hub shell.

10 . The adjustable freewheel hub assembly as claimed in claim 9 , wherein

the brake cone has at least one positioning groove formed on its periphery; and

each brake shoe has a protrusion formed on an end of said brake shoe and configured to be engaged in said positioning groove.

11 . The adjustable freewheel hub assembly as claimed in claim 9 , wherein

the coaster brake mechanism has

a tab disposed inside the clutch cone;

a spring seat disposed on an end of the clutch cone; and

a compression spring disposed between the tab and the spring seat; and

the tab is configured to be pushed by the clutch cone to drive the spring seat to be combined with the brake cone so as to restrict the rotation of the clutch cone relative to the axle.

12 . The adjustable freewheel hub assembly as claimed in claim 11 , wherein

the spring seat has multiple insertions;

the brake cone has multiple extending grooves; and

the spring seat is drivable by the tab to allow each one of the multiple insertions to be inserted into a respective one of the multiple extending grooves.