IP Library Granted Patent US 12679762
Granted Patent B2
US 12679762 · App. 17/619,959 · Granted Jul 14, 2026

Low bio-persistent high temperature resistant inorganic fibers

Inventors: Donghui Zhao (Amherst, NY); Jason M. Hamilton (Lancaster, NY); Karen L. Hanson (Youngstown, NY); Mauricio Munhoz De Souza (Amherst, NY)
Assignee: UNIFRAX I LLC
C03C13/00C03B37/01C03C3/087C03C4/0014C03C2204/00C03C2213/02
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Quick Facts
Patent No.
US 12679762
App. No.
17/619,959
Granted
Jul 14, 2026
Kind
B2
Abstract

A high temperature resistant inorganic fiber includes 72 to 77.3 weight percent silica; 10.2 to 15 weight percent magnesia; 12.4 to 17 weight percent calcia; 0 to 1.5 weight percent alumina; and 0 to 0.6 weight percent total alkali oxides; the fiber has a use temperature of at least 1260° C.; the fiber may exhibit a shrinkage of greater than 5% after exposure to a temperature of 1400° C. for 24 hours; and the fiber may have a melt temperature of less than 1400° C.

Claims (22)

1 . A high temperature resistant inorganic fiber comprising:

72 to 77.3 weight percent silica;

10.5 to 15 weight percent magnesia;

12.5 to 17 weight percent calcia;

0 to 1.5 weight percent alumina; and

0.1 to 0.6 weight percent total alkali oxides;

wherein the fiber has a use temperature of at least 1260° C. and exhibits a shrinkage of less than 3% after exposure to a temperature of 1260° C. for 24 hours;

wherein the fiber exhibits a shrinkage of greater than 5% after exposure to a temperature of 1400° C. for 24 hours; and

wherein the fiber does not comprise strontia.

2 . The fiber of claim 1 , wherein the fiber comprises 11 to 15 weight percent magnesia and 13 to 17 weight percent calcia.

3 . The fiber of claim 1 , wherein the fiber exhibits a dissolution rate of greater than 100 ng/cm 2 -hr after 6 hours in simulated lung fluid.

4 . The fiber of claim 1 , wherein the fiber comprises greater than 0 to 0.5 weight percent lithium oxide.

5 . The fiber of claim 1 , wherein the fiber comprises greater than 0 to 0.5 weight percent potassium oxide.

6 . The fiber of claim 1 , wherein the fiber comprises 0.5 to 1.1 weight percent alumina.

7 . The fiber of claim 1 , wherein the fiber comprises:

73 to 75.8 weight percent silica;

11 to 15 weight percent magnesia;

13 to 17 weight percent calcia;

0.2 to 1.5 weight percent alumina; and

0.1 to 0.6 weight percent total alkali oxides.

8 . The fiber of claim 1 , wherein the fiber comprises potassium oxide and lithium oxide and wherein a weight ratio of potassium oxide to lithium oxide is less than 7.

9 . The fiber of claim 1 , wherein the fiber comprises potassium oxide and lithium oxide and wherein a sum of the potassium oxide and lithium oxide is from greater than 0.2 weight percent to less than 0.5 weight percent.