IP Library Granted Patent US 12679781
Granted Patent B2
US 12679781 · App. 17/632,223 · Granted Jul 14, 2026

Method for the treatment of magnesia-carbon products

Inventors: Sandra Königshofer (St. Lorenzen, AT); Christoph Piribauer (Vallendar, DE); Roland Nilica (Sankt Marein-Feistritz, AT); Thomas Lammer (Turnau, AT); Stefan Heid (Leoben, AT)
Assignee: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KG
C04B41/0072C04B35/04C04B41/80C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/3272C04B2235/3418C04B2235/3817C04B2235/422C04B2235/72C04B2235/96
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Quick Facts
Patent No.
US 12679781
App. No.
17/632,223
Granted
Jul 14, 2026
Kind
B2
Abstract

The invention relates to a method for treating magnesia-carbon products. The method includes providing magnesia-carbon products, wherein the magnesia-carbon products comprise magnesia and carbon, and wherein the magnesia-carbon products comprise proportions of Al 4 C 3 . The method also includes providing water and providing a gas comprising the following features: the gas comprises carbon dioxide; and the proportion of carbon dioxide in the gas is above the proportion of carbon dioxide in the air. Further, the method includes providing a container that encloses a space, and providing the magnesia-carbon products in the space. The method also includes subjecting the space to temperature and pressure while providing the water and the gas in the space.

Claims (30)

1 . A method for the treatment of magnesia-carbon products, comprising the following method steps:

A. providing magnesia-carbon products comprising the following features:

A.1 the magnesia-carbon products comprise magnesia and carbon;

A.2 the magnesia-carbon products comprise proportions of Al 4 C 3 ;

B. providing water;

C. providing a gas comprising the following features:

C.1 the gas comprises carbon dioxide;

C.2 the proportion of carbon dioxide in the gas is above the proportion of carbon dioxide in the air;

D. providing a container that encloses a space;

E. providing the magnesia-carbon products in the space;

F. subjecting the space to

F.1 temperature; and

F.2 pressure in the range of 0.1 to 6 MPa

while providing the water and the gas in the space.

2 . The method of claim 1 , wherein the magnesia-carbon products are used magnesia-carbon products.

3 . The method according to claim 1 , wherein the magnesia-carbon products and the water are provided in the space in such proportions that in the space the molar ratio of water to Al 4 C 3 is at least 8 to 1.

4 . The method according to claim 1 , wherein the gas and the water are provided in such proportions in the space that in the space the molar ratio of carbon dioxide to water is at least 1 to 1.

5 . The method according to claim 1 , wherein, during the subjecting, the temperature is in the range of 100 to 320° C.

6 . The method according to claim 1 , wherein the gas is carbon dioxide gas.

7 . The method according to claim 1 , wherein the space enclosed by the container is sealed gas-tight after providing the magnesia-carbon products in the space.

8 . The method according to claim 1 , wherein the container is an autoclave.

9 . The method according to claim 1 , wherein the magnesia-carbon products comprise an Al 4 C 3 content of at least 0.1% by mass, based on a total mass of the magnesia-carbon products before the subjecting.

10 . The method according to claim 1 , wherein the magnesia-carbon products comprise a proportion of MgO of at least 69% by mass, based on a total mass of the magnesia-carbon products before the subjecting.

11 . The method according to claim 1 , wherein the magnesia-carbon products comprise a carbon content of at least 1% by mass, based on a total mass of the magnesia-carbon products before the subjecting.

12 . The method according to claim 1 , wherein the space is subjected to the temperature and the pressure such that at least a portion of the Al 4 C 3 decomposes during the subjecting.

13 . The method according to claim 12 , wherein the decomposed Al 4 C 3 reacts at least partially to form aluminum hydroxide.

14 . The method according to claim 1 , comprising the following further process steps:

G conveying treated magnesia-carbon products, after the subjecting, from the space;

H. mixing the treated magnesia-carbon products with one or more further substances to form a batch; and

I. producing a refractory product from the batch.