IP Library Granted Patent US 12679950
Granted Patent B2
US 12679950 · App. 17/996,008 · Granted Jul 14, 2026

Chemical recycling of plastic dry fines

Inventors: Bruce Roger DeBruin (Gray, TN); Michael Paul Ekart (Kingsport, TN); Kyle Lyn Collings (Jonesborough, TN); Anne-Martine Sherbeck Jackson (Jonesborough, TN); Nathan Mitchell West (Kingsport, TN); Zhufang Liu (Kingsport, TN)
Assignee: Eastman Chemical Company
C08J11/22B29B17/0026B29B17/02B29B17/04B29B2017/0203B29B2017/0224B29B2017/0293B29B2017/0484B29K2067/003
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Quick Facts
Patent No.
US 12679950
App. No.
17/996,008
Granted
Jul 14, 2026
Kind
B2
Abstract

A method of recycling plastic waste by feeding a quantity of PET-containing dry fines from the plastic waste to a chemical recycling facility; and depolymerizing in the chemical recycling facility at least a portion of the PET-containing dry fines; wherein the chemical recycling facility comprises a solvolysis facility for depolymerization and the solvolysis facility is a methanolysis facility, and wherein the dry fines are recovered from a solid-liquid separator and/or dust collector in a PET reclaimer facility and/or a manufacturer of PET articles, in which dust is generated from conveying, drying, densification, centrifugation processes, and/or grinding PET-containing plastic material.

Claims (14)

1 . A method of recycling a plastic waste comprising:

(a) feeding a quantity of PET-containing dry fines from said plastic waste to a chemical recycling facility; and

(b) depolymerizing in said chemical recycling facility at least a portion of said PET-containing dry fines; wherein said chemical recycling facility comprises a solvolysis facility for depolymerization and the solvolysis facility is a methanolysis facility, and

wherein said dry fines are recovered from a solid-liquid separator and/or dust collector in a PET reclaimer facility and/or a manufacturer of PET articles, in which dust is generated from conveying, drying, densification, centrifugation processes, and/or grinding PET-containing plastic material.

2 . The method of claim 1 , wherein said quantity of PET-containing dry fines comprises at least 90 weight percent PET on a dry basis.

3 . The method of claim 1 , wherein said quantity of PET-containing dry fines comprises at least 0.1 weight percent co-polyesters on a dry basis.

4 . The method of claim 1 , wherein said quantity of PET-containing dry fines comprises not more than 50 weight percent polyolefins on a dry basis.

5 . The method of claim 1 , wherein said quantity of PET-containing dry fines comprises not more than 20 weight percent PVC on a dry basis.

6 . The method of claim 1 , wherein said dry fines comprise dust formed during a PET reclaimer densification, extrusion, and/or packaging process.

7 . The method of claim 1 , wherein said dry fines are fed directly to said chemical recycling facility by a conveyance system interconnecting said chemical recycling facility to a PET reclaimer facility.

8 . The method of claim 1 , further comprising densifying said dry fines within said chemical recycling facility to form densified plastic particles having a D90 particle size of 0.32 cm (⅛ inches) to 2.54 cm (1 inch) before said depolymerizing (b).

9 . The method of claim 8 , further comprising feeding said densified plastic particles into a solvolysis facility within said chemical recycling facility.

10 . The method of claim 1 , further comprising feeding said dry fines through a screener and separating at least a portion of said dry fines having a D90 of less than 1,000 μm.

11 . The method of claim 10 , further comprising densifying said portion of dry fines having a D90 of less than 1,000 μm to form densified plastic particles have a D90 particle size of 0.32 cm (⅛ inches) to 2.54 cm (1 inch).