IP Library Granted Patent US 12680316
Granted Patent B2
US 12680316 · App. 18/761,864 · Granted Jul 14, 2026

Sports flooring in tile or plank form

Inventor: Pierrick Paillot (Lyons, FR)
Assignee: GERFLOR
E04F15/107B32B3/06B32B7/12E04F15/02038E04F15/0215E04F2290/044
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Quick Facts
Patent No.
US 12680316
App. No.
18/761,864
Granted
Jul 14, 2026
Kind
B2
Abstract

A sports flooring in the form of a tile or plank with free installation and including coupling with an adjacent tile or plank. The flooring includes successively, from top to bottom, and bonded together: a surface layer including at least one flexible layer with a thickness between 0.3 mm and 1 mm and a compression modulus between 10 MPa and 100 MPa; a rigid intermediate layer with a thickness between 3.5 mm and 7 mm and a flexural modulus between 1000 MPa and 10,000 MPa, and a compression modulus between 35 MPa and 300 MPa; a shock-absorbing underlayer with a thickness greater than 3 mm, typically between 3 mm and 10 mm, and preferably between 5 mm and 10 mm, and a compression modulus between 0.5 MPa and 15 MPa.

Claims (17)

1 . A sports flooring in the form of a tile or plank with free installation and including a coupling with an adjacent tile or plank, comprising successively, from top to bottom, and bonded together:

a surface layer including at least one flexible layer with a thickness between 0.1 mm and 2 mm and a compression modulus between 10 MPa and 100 MPa;

a rigid intermediate layer with a thickness between 3.5 mm and 7 mm and a flexural modulus between 1000 MPa and 10,000 MPa, and a compression modulus between 35 MPa and 300 MPa; and

a shock-absorbing underlayer with a thickness greater than 3 mm, and a compression modulus between 0.5 MPa and 15 MPa.

2 . The sports flooring according to claim 1 , wherein the flexible layer has a tensile modulus between 100 MPa and 1000 MPa.

3 . The sports flooring according to claim 1 , wherein the intermediate layer has a tensile modulus between 500 MPa and 3000 MPa.

4 . The sports flooring according to claim 1 , wherein the intermediate layer is bonded to the underlayer through a bonding layer.

5 . The sports flooring according to claim 1 , wherein the intermediate layer has a surface mass between 4 kg/m 2 and 9.5 kg/m 2 .

6 . The sports flooring according to claim 1 , wherein the underlayer has a density between 90 kg/m 3 and 400 kg/m 3 .

7 . The sports flooring according to claim 1 , wherein the coupling receives slots for a connection device, machined in the shock-absorbing underlayer, or in the surface layer, and in at least part of the thickness of the intermediate layer.

8 . The sports flooring according to claim 1 , wherein the coupling is of the male/female or hermaphrodite type, made at least in the thickness of the edges of the intermediate layer, complementarily on opposite or adjacent edges.

9 . The sports flooring according to claim 8 , wherein the underlayer extends horizontally from one edge of the intermediate layer and is set back at the complementary adjacent or opposite edge to extend under the surface layer and the intermediate layer of an adjacent flooring to which the said flooring is coupled.

10 . The sports flooring according to claim 1 , wherein the sports flooring has a surface mass between 5 kg/m 2 and 13.3 kg/m 2 .

11 . The sports flooring according to claim 1 , the thickness of the shock-absorbing underlayer is between 3 mm and 10 mm.

12 . The sports flooring according to claim 1 , the thickness of the shock-absorbing underlayer is between 5 mm and 10 mm.

13 . The sports flooring according to claim 4 , wherein the bonding layer is selected from the group consisting of double-sided adhesive, reactive polyurethane adhesive layer, co-polyester film, and hot-melt adhesive layer.

14 . The sports flooring according to claim 1 , wherein the sports flooring has a surface mass between 7 kg/m 2 and 9 kg/m 2 .