Hybrid turbofan engine with a planetary gearset for blending power between an electric output and variable-thrust bypass fan

Inventors: David N. Spitzer (Port Orange, FL); Richard Pat Anderson (De Leon Springs, FL); Patrick Currier (Port Orange, FL); Austin Cassels (Daytona Beach, FL)

Assignee: VerdeGo Aero, Inc.

F02C7/36 F05D2220/323 F05D2260/40311 F05D2270/053

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Quick Facts

Patent No.: US 12680508
App. No.: 18/927,784
Granted: Jul 14, 2026
Kind: B2

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Abstract

An aircraft powerplant includes an engine having an output power shaft. The aircraft powerplant further includes a power transmission coupled to the output power shaft of the engine. The power transmission is configured to divide power output of the engine between a mechanical power output and an electrical power output. A majority of the power output from the engine is adjustable to output to either of the mechanical power output or the electrical power output. The aircraft powerplant further includes a propulsion mechanism coupled to the mechanical power output. The aircraft powerplant further includes a control system configured to cause the power transmission to deliver the majority of the power output of the engine to the propulsion mechanism to generate thrust or deliver the majority of the power output of the engine as electrical power output via the electrical power output.

Claims (37)

1 . An aircraft powerplant comprising:

an engine having an output power shaft;

a power transmission coupled to the output power shaft of the engine, wherein;

the power transmission is configured to divide power output of the engine between a mechanical power output and an electrical power output;

a majority of the power output from the engine is adjustable to output to either of the mechanical power output or the electrical power output; and

the power transmission comprises a planetary gearset and an electric machine, the electric machine configured to control a gear of the planetary gearset and thereby control division of the power output between the mechanical power output and the electrical power output;

a propulsion mechanism coupled to the mechanical power output; and

a control system configured to cause the power transmission to:

deliver the majority of the power output of the engine to the propulsion mechanism to generate thrust or

deliver the majority of the power output of the engine as electrical power output via the electrical power output.

2 . The aircraft powerplant of claim 1 , wherein the control system is configured to cause the power transmission to selectively divide the power output of the engine between the electrical power output and the mechanical power output such that each of the electrical power output and the mechanical power output receive between 20%-80% of a total power output of the engine, wherein the total power output of the engine represents 100%.

3 . The aircraft powerplant of claim 1 , wherein while the engine is operating at more than 70% capacity, the power transmission delivers at least 90% of the output power of the engine to the electrical power output and less than 10% of the output power of the engine to the propulsion mechanism.

4 . The aircraft powerplant of claim 1 , wherein the engine comprises a turbine engine, a piston engine, or a rotary engine.

5 . The aircraft powerplant of claim 1 , wherein the electrical power generated by the electric machine at the electrical power output is at least 250 kilowatts (KW) of maximum power, at least 370 kW of maximum power, at least 500 kW of maximum power, or at least 1 megawatt (MW) of maximum power.

6 . The aircraft powerplant of claim 1 , wherein the propulsion mechanism comprises a bypass fan or ducted bypass fan.

7 . The aircraft powerplant of claim 1 , wherein the propulsion mechanism comprises a propeller.

8 . The aircraft powerplant of claim 1 , wherein the power transmission comprises an additional electric machine configured to generate electrical power based on the power output from the engine allocated to the additional electric machine.

9 . The aircraft powerplant of claim 8 , wherein the electric machine is configured to provide electrical power to the electrical power output, wherein the electrical power is used to drive an electric motor configured to generate thrust for an aircraft.

10 . The aircraft powerplant of claim 9 , wherein the propulsion mechanism is configured to generate forward thrust for the aircraft, the propulsion mechanism is configured to generate the forward thrust for a horizontal flight mode of the aircraft, and the electric motor is configured to generate vertical thrust for a vertical flight mode of the aircraft.

11 . The aircraft powerplant of claim 1 , wherein the power transmission is configured to adjust a split of power output from the engine such that:

at a first time, at least 95% of the power output from the engine is output to the mechanical power output while 5% or less of the power output from the engine is output to the electrical power output; and

at a second time, at least 95% of the power output from the engine is output to the electrical power output while 5% or less of the power output from the engine is output to the mechanical power output.

12 . The aircraft powerplant of claim 1 , wherein the power transmission is configured to adjust a split of power output from the engine such that:

at a first time, at least 98% of the power output from the engine is output to the mechanical power output while 2% or less of the power output from the engine is output to the electrical power output; and

at a second time, at least 98% of the power output from the engine is output to the electrical power output while 2% or less of the power output from the engine is output to the mechanical power output.

13 . The aircraft powerplant of claim 1 , wherein the engine and the power transmission are mounted within a nacelle housing of an aircraft.

14 . The aircraft powerplant of claim 1 , wherein the electrical power output is configured to output power at a nominal voltage of 400V, 800V, 1000V 1200V, 1500V, 2.4 kV, or 3 kV.

15 . The aircraft powerplant of claim 14 , wherein the power transmission comprises an electric machine, and further wherein the electric machine is configured to output power at the nominal voltage by way of a voltage conversion device.

16 . The aircraft powerplant of claim 1 , wherein the planetary gearset further comprises:

a sun gear coupled to the output power shaft;

a planet carrier coupled to an electric machine or the mechanical power output; and

a ring gear coupled to the electric machine or the mechanical power output,

wherein an output of the electric machine is coupled to the electrical power output.

17 . The aircraft powerplant of claim 16 , wherein the gear of the planetary gearset configured to be controlled by the electric machine comprises the ring gear.

18 . The aircraft powerplant of claim 17 , wherein a state current is configured to be selectively applied to the electric machine to control the division of the power output between the mechanical power output and the electrical power output.

19 . The aircraft powerplant of claim 17 , further comprising a gear connected to a shaft of the electric machine, wherein the gear interacts with the ring gear such that the ring gear rotates with the gear connected to the shaft of the electric machine.

20 . The aircraft powerplant of claim 1 , wherein the engine comprises a turbine engine.