IP Library Granted Patent US 12680722
Granted Patent B2
US 12680722 · App. 18/657,956 · Granted Jul 14, 2026

Method for operating a refrigerant circuit

Inventors: Dirk Bertsche (Rheinstetten, DE); Amadeus Trübsbach (Stuttgart, DE); Sascha Lindauer (Schorndorf, DE)
Assignee: MAHLE International GmbH
F24F11/84
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Quick Facts
Patent No.
US 12680722
App. No.
18/657,956
Granted
Jul 14, 2026
Kind
B2
Abstract

The present disclosure relates to a method for operating a refrigerant circuit through which a refrigerant circulates, in which heat is transferred from a first heat source to the refrigerant in a first heat pump mode, and from a second heat source to the refrigerant in a second heat pump mode. Efficiency and heating capacity are increased therewith in that heat is transferred to the refrigerant simultaneously from both the first heat source and the second heat source in a combined heat pump mode. The disclosure also relates to an air conditioning system that contains a refrigerant circuit operated in this manner.

Claims (46)

1 . A method for operating a refrigerant circuit for an air conditioning system, the method comprising:

circulating a fluid refrigerant through a fluid circuit,

providing a first heat source in a first heat pump mode,

providing a second heat source that is different from the first heat source in a second heat pump mode,

providing a first heat exchanger,

providing a second heat exchanger,

providing a third heat exchanger,

providing a valve assembly configurable to at least three settings,

wherein a first setting of the at least three settings comprises valving the refrigerant to flow through the first heat exchanger and third heat exchanger but not through the second heat exchanger in the first setting,

wherein a second setting of the at least three settings comprises valving the refrigerant to flow through the second heat exchanger and third heat exchanger but not through the first heat exchanger in the second setting, and

wherein a third setting of the at least three settings comprises valving the refrigerant to flow through the first heat exchanger, second heat exchanger, and third heat exchanger in the third setting,

transferring heat to the fluid refrigerant in the fluid circuit from the first heat source and the second heat source via valving the refrigerant in accordance with at least one of the first setting, the second setting, or the third setting.

2 . The method according to claim 1 , wherein in a first heating mode,

the refrigerant circuit is operated in the first heat pump mode, if the temperature of the first heat source is higher than or equal to a first heat source upper temperature,

the refrigerant circuit is operated in the second heat pump mode if the temperature of the first heat source is lower than a first heat source lower temperature, which is lower than the first heat source upper temperature, and

the refrigerant circuit is operated in the combined heat pump mode if the temperature of the first heat source is between the first heat source upper temperature and the first heat source lower temperature.

3 . The method according to claim 2 , wherein the first heat source upper temperature is between −1° C. and 1° C.

4 . The method according to claim 3 , wherein the first heat source upper temperature is 0° C.

5 . The method according to claim 2 , wherein the first heat source lower temperature is between −15° C. and −5° C.

6 . The method according to claim 5 , wherein the upper temperature difference is between −0.5 K and 1.5 K.

7 . The method according to claim 6 , wherein the upper temperature difference is 0 K.

8 . The method according to claim 5 , wherein the heat source lower temperature is −10° C.

9 . The method according to claim 1 , wherein in a second heating mode

the refrigerant circuit is operated in a first heat pump mode if the difference between the temperatures of the first heat source and second heat source is greater than an upper temperature difference,

the refrigerant circuit is operated in the second heat pump mode if the difference between the temperatures of the first heat source and second heat source is smaller than a lower temperature difference, which is lower than the upper temperature difference, and

the refrigerant circuit is operated in the combined heat pump mode if the difference between the temperatures of the first heat source and second heat source is between the lower temperature difference and upper temperature difference.

10 . The method according to claim 9 wherein the lower temperature difference is within a range of 2 K to 10 K below the upper temperature difference.

11 . The method according to claim 10 , wherein the lower temperature difference is within a range of 4 K to 6 K below the upper temperature difference.

12 . The method according to claim 1 , wherein ambient air is used in the refrigerant circuit as the first heat source.

13 . The method according to claim 1 , wherein a coolant is used as the second heat source, which circulates through a coolant circuit that is separate from the refrigerant circuit, wherein at least one element that generates heat, in particular a drive element for a vehicle, is integrated in the coolant circuit, which heats the coolant when in operation.

14 . The method according to claim 1 , wherein the portion of the heat transferred to the refrigerant from the second heat source is increased in relation to the heat transferred from the first heat source when the temperature of the first heat source decreases.

15 . The method according to claim 14 , wherein the portion increases in stages.

16 . The method according to claim 1 , wherein the refrigerant circuit has a first heat exchanger that absorbs heat from the first heat source and a second heat exchanger that absorbs heat from the second heat source, wherein

the refrigerant flows through the first heat exchanger but not through the second heat exchanger in the first heat pump mode,

the refrigerant flows through the second heat exchanger but not through the first heat exchanger in the second heat pump mode, and

the refrigerant flows through the first heat exchanger and the second heat exchanger in the combined heat pump mode.

17 . An air conditioning system for controlling a temperature of conditioned air, comprising:

a refrigerant circuit in which a refrigerant circulates, and a coolant circuit in which a coolant circulates separately from the refrigerant,

a first heat exchanger through which the refrigerant and ambient air flow separately,

a second heat exchanger through which the refrigerant and the coolant flow separately,

a third heat exchanger through which the refrigerant and the conditioned air flow separately,

a valve assembly which can be set to at least three settings, such that the valve assembly,

allows the refrigerant to flow through the first heat exchanger and third heat exchanger but not through the second heat exchanger in the first setting,

allows the refrigerant to flow through the second heat exchanger and third heat exchanger but not through the first heat exchanger in the second setting, and

allows the refrigerant to flow through the first heat exchanger, second heat exchanger, and third heat exchanger in the third setting,

a control unit that is designed to operate the refrigerant circuit according to the method set forth in claim 1 , wherein ambient air forms the first heat source and coolant forms the second heat source.