IP Library Granted Patent US 12680737
Granted Patent B2
US 12680737 · App. 18/732,258 · Granted Jul 14, 2026

Heat pump cycle device

Inventors: Kengo Sugimura (Kariya-city, JP); Yuichi Kami (Kariya-city, JP); Kota Takeichi (Kariya-city, JP)
Assignee: DENSO CORPORATION
F25B30/02F25B49/02F25B2400/04
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Quick Facts
Patent No.
US 12680737
App. No.
18/732,258
Granted
Jul 14, 2026
Kind
B2
Abstract

A heat pump cycle device includes a compressor, a branch portion, a heating unit, a heating-unit side decompression unit, a bypass passage, a bypass-side flow-rate regulating unit, a mixing portion, and a target temperature determination unit. When a regulating performance determination unit determines that a flow rate regulating performance of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is equal to or less than the reference regulating performance, a throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is set to be equal to or less than an upper limit opening.

Claims (53)

1 . A heat pump cycle device comprising:

a compressor configured to compress and discharge a refrigerant;

a branch portion configured to branch a flow of the refrigerant discharged from the compressor;

a heating unit configured to heat a heating object using one refrigerant branched at the branch portion as a heat source;

a heating-unit side decompression unit configured to decompress the refrigerant flowing out of the heating unit and before flowing into a mixing portion;

a bypass passage that guides the other refrigerant branched at the branch portion to a suction port side of the compressor;

a bypass-side flow-rate regulating unit configured to regulate a flow rate of the refrigerant flowing through the bypass passage;

the mixing portion configured to mix the refrigerant flowing out of the bypass-side flow-rate regulating unit with the refrigerant flowing out of the heating-unit side decompression unit, and to cause a mixed refrigerant to flow to the suction port side of the compressor;

a target temperature determination unit configured to determine a target temperature based on a result of sensor data, from a control sensor group, the target temperature being a target value of an object temperature of the heating object to be heated by the heating unit;

a regulating performance determination unit configured to determine that a flow rate regulating performance of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit becomes equal to or less than a predetermined reference regulating performance; and

a controller configured to control an operation of at least one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit in a manner that the object temperature approaches the target temperature and a quality of a suction refrigerant sucked into the compressor approaches a predetermined reference quality, or the object temperature approaches the target temperature and a degree of superheating of the suction refrigerant approaches a predetermined reference degree of superheating, wherein

the controller controls a throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit, to be equal to or less than an upper limit opening, when the regulating performance determination unit determines that the flow rate regulating performance of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is reduced.

2 . The heat pump cycle device according to claim 1 , wherein

the regulating performance determination unit determines that the flow rate regulating performance of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is equal to or less than the reference regulating performance, when a throttle opening of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is equal to or larger than a predetermined reference limit opening.

3 . The heat pump cycle device according to claim 2 , further comprising

an opening determination unit configured to determine a reduction amount of the throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit, when the regulating performance determination unit determines that the throttle opening of the one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is smaller than the predetermined reference limit opening, wherein

the opening determination unit increases the reduction amount of the throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit, as the throttle opening of the one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit increases.

4 . The heat pump cycle device according to claim 1 , wherein

assuming that (i) a longitudinal differential pressure obtained by subtracting a refrigerant pressure on a downstream side of the heating-unit side decompression unit from a refrigerant pressure on an upstream side of the heating-unit side decompression unit is defined as a heating-unit side longitudinal differential pressure;

assuming that (ii) a longitudinal differential pressure obtained by subtracting a refrigerant pressure on a downstream side of the bypass-side flow-rate regulating unit from a refrigerant pressure on an upstream side of the bypass-side flow-rate regulating unit is defined as a bypass-side longitudinal differential pressure; and

assuming that (iii) a ratio of a smaller one of the heating-unit side longitudinal differential pressure or the bypass-side longitudinal differential pressure to a larger one of the heating-unit side longitudinal differential pressure or the bypass-side longitudinal differential pressure is defined as a valve differential pressure ratio,

one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit has a smaller value of the heating-unit side longitudinal differential pressure and the bypass-side longitudinal differential pressure, and

the regulating performance determination unit determines that the flow rate regulating performance of one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is equal to or less than the reference regulating performance, when the valve differential pressure ratio is equal to or less than a predetermined reference valve differential pressure ratio.

5 . The heat pump cycle device according to claim 4 , further comprising

an opening determination unit configured to determine a reduction amount of the throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit, when the regulating performance determination unit determines that the throttle opening of the one of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit is smaller than a predetermined reference limit opening, wherein

the opening determination unit increases the reduction amount of the throttle opening of the other of the heating-unit side decompression unit or the bypass-side flow-rate regulating unit, as the valve differential pressure ratio decreases.

6 . The heat pump cycle device according to claim 1 , further comprising:

an auxiliary branch portion configured to branch a flow of the refrigerant flowing out of the heating unit;

an auxiliary heating-unit side decompression unit configured to decompress one refrigerant branched at the auxiliary branch portion; and

an evaporation unit configured to evaporate the refrigerant decompressed by the auxiliary heating-unit side decompression unit and to cause the refrigerant to flow to the suction port side of the compressor, wherein

when the throttle opening of the heating-unit side decompression unit is equal to or larger than a predetermined reference increased opening in a case where the refrigerant flows through the evaporation unit, the controller prohibits a reduced throttle opening of the auxiliary heating-unit side decompression unit.

7 . A heat pump cycle device comprising:

a compressor configured to compress and discharge a refrigerant;

a branch portion configured to branch a flow of a discharge refrigerant discharged from the compressor;

a heating unit configured to heat a heating object using one discharge refrigerant branched at the branch portion as a heat source;

a heating-unit side decompression unit configured to decompress the refrigerant flowing out of the heating unit and before flowing into a mixing portion;

a bypass passage that guides other discharge refrigerant branched at the branch portion to a suction port side of the compressor;

a bypass-side flow-rate regulating unit configured to regulate a flow rate of the refrigerant flowing through the bypass passage;

the mixing portion configured to mix the refrigerant flowing out of the bypass-side flow-rate regulating unit with the refrigerant flowing out of the heating-unit side decompression unit, and to cause a mixed refrigerant to flow to the suction port side of the compressor; and

a controller configured to regulate an opening ratio of a throttle opening of the heating-unit side decompression unit to a throttle opening of the bypass-side flow-rate regulating unit in a manner that a quality of a suction refrigerant sucked into the compressor approaches a predetermined reference quality or a degree of superheating of the suction refrigerant approaches a predetermined reference degree of superheating.

8 . A heat pump cycle device comprising:

a compressor configured to compress and discharge a refrigerant;

a branch joint configured to branch a flow of the refrigerant discharged from the compressor;

a heating heat exchanger configured to heat a heating object using one refrigerant branched at the branch joint as a heat source;

a decompression valve configured to decompress the refrigerant flowing out of the heating heat exchanger and before flowing into a mixing portion;

a bypass passage that guides the other refrigerant branched at the branch joint to a suction port side of the compressor;

a bypass regulating valve configured to regulate a flow rate of the refrigerant flowing through the bypass passage;

the mixing joint configured to mix the refrigerant flowing out of the bypass regulating valve with the refrigerant flowing out of the decompression valve, and to cause a mixed refrigerant to flow to the suction port side of the compressor; and

a controller including at least one of (i) a circuit or (ii) a processor having a memory storing computer program code, wherein the at least one of the circuit or the processor having the memory is configured to:

determine a target temperature based on sensor data, from a control sensor group, the target temperature being a target value of an object temperature of the heating object to be heated by the heating heat exchanger;

determine whether a flow rate regulating performance of one of the decompression valve or the bypass regulating valve becomes equal to or less than a predetermined reference value;

control an operation of at least one of the decompression valve or the bypass regulating valve, to cause the object temperature to approach the target temperature and to cause a quality of a suction refrigerant sucked into the compressor to approach a predetermined reference quality, or to cause the object temperature to approach the target temperature and to cause a degree of superheating of the suction refrigerant to approach a predetermined reference degree of superheating; and

reduce a throttle opening of the other of the decompression valve or the bypass regulating valve, when the flow rate regulating performance of one of the decompression valve or the bypass regulating valve is equal to or less than the predetermined reference value.