Methods and devices for monitoring machine fluids
A device for measuring fluid parameters may be modular or integrally formed. The device is positioned on a machine that includes one or more fluids to be monitored, and the device includes a (1) controller, (2) spacer that connects to a power source and that may include one or more connectors to connect to remote sensors, and (3) an optional manifold through which the fluid may pass. The manifold could include fluid sensors and/or be connectable to a sample bottle for the purpose of taking fluid samples.
1 . A device mounted to a machine, the device being configured to monitor one or more fluid parameters of the machine, wherein the device comprises:
(a) a printed circuit board assembly (PCBA);
(b) a spacer that includes a power connector having a first end configured to be connected to an external power source, and a second end, and one or more sensor connectors, wherein the spacer has an inner cavity, a first end connected to the cover, and a second end connected to a manifold, wherein the second end has an inner, annular surface, and the inner, annular surface compresses an O-ring on the manifold to create a seal configured to keep particles and moisture out of the inner cavity of the spacer and out of an interior of the manifold, wherein the manifold further comprises a first fluid intake port, a second fluid intake port, a first fluid exit port, a second fluid exit port, a first fluid pathway between the first fluid intake port and the first fluid exit port, a second fluid pathway between the second fluid intake port and the second fluid exit port and connected to the first fluid pathway, and a manifold block comprising a block fluid exit port, a block fluid exit pathway, and a block exit connector port that aligns with and communicates with the first fluid exit port, whereby fluid exiting the manifold passes through the first fluid pathway and out of the manifold block;
(c) a wire having a first end connected to the second end of the power connector and a second end connected to the PCBA; and
(d) one or more sensors, wherein each of the one or more sensors is connected to one of the one or more sensor connectors and each of the one or more sensor connectors that is connected to one of the one or more sensors is also connected to the PCBA by a wired connection.
2 . The device of claim 1 , wherein the spacer has a top and a bottom and a cover attached to the top of the spacer.
3 . The device of claim 1 , wherein at least one of the one or more sensors is remote to the device.
4 . The device of claim 1 , wherein at least one of the one or more sensors is located on or in the device.
5 . The device of claim 1 , wherein the spacer further comprises an external antenna mount.
6 . The device of claim 5 that further comprises an antenna mounted to the external antenna mount, wherein the antenna is in wired or wireless communication with the PCBA.
7 . The device of claim 1 , wherein the one or more sensors measure one or more of machine vibration, revolutions per minute (RPM), and torque.
8 . The device of claim 1 , wherein the one or more sensors comprise one or more of (a) an optical sensor, and (b) an internet-of-things sensor.
9 . The device of claim 1 , wherein the manifold further comprises a fluid temperature sensor located at one or more of the first fluid intake port, the first fluid pathway, and the first fluid exit port.
10 . The device of claim 1 , wherein the manifold further comprises a fluid pressure sensor located at one or more of the first fluid intake port, the first fluid pathway, and the first fluid exit port.
11 . The device of claim 1 , wherein two of the first fluid intake port, first fluid exit port, second fluid intake port, and second fluid exit port are plugged.
12 . The device of claim 1 , wherein the manifold block further comprises a block fluid exit port, a block fluid exit pathway, and a block exit connector port that aligns with and communicates with the fluid exit port or the second fluid exit port, whereby fluid exiting the manifold passes through the first fluid exit pathway and out of the manifold block.
13 . The device of claim 1 , wherein the manifold block further includes one or more block sensors in communication with the fluid passing through the manifold block and the one or more block sensors are configured to communicate with the PCBA through a wired or wireless connection.
14 . The device of claim 1 , that further includes a valve in the first fluid pathway, wherein the valve is movable between a first, closed position in which fluid cannot pass out of the manifold, and a second, open position in which fluid can pass out of the manifold.
15 . The device of claim 14 , wherein the manifold further comprises a sample bottle mounting structure configured to retain a sample bottle that receives the fluid that passes out of the manifold.