Axisymmetric heating assembly layout with double ended lamp
Apparatus for heating a substrate within a substrate processing chamber are described herein. More specifically, possible lamp modules for use within a substrate processing chamber are described. The lamp modules include a reflector body. The reflector body is a reflective material. The reflector body includes grooves disposed in a surface and configured to direct radiant energy towards a substrate. Each ring includes multiple grooves with different cross sections to allow radiant energy to be directed at different radial positions on the substrate from the same ring. The grooves may be either curved or linear grooves.
1 . A lamp module suitable for semiconductor substrate processing, comprising:
a reflector body;
one or more first grooves disposed within a first surface of the reflector body, each of the first grooves configured to receive a linear lamp; and
one or more second grooves disposed within the first surface of the reflector body, each of the second grooves configured to receive a linear lamp, the one or more first grooves and the one or more second grooves forming a first ring of grooves about a central axis,
wherein each of the first grooves and the second grooves extends along an arc of less than 180 degrees about the central axis, and
wherein a cross sectional shape of the one or more first grooves being different than a cross sectional shape of the one or more second grooves.
2 . The lamp module of claim 1 , further comprising one or more third grooves disposed radially outward of the one or more first grooves and the one or more second grooves, the one or more third grooves forming at least a portion of a second ring.
3 . The lamp module of claim 1 , wherein each of the first grooves and the second grooves are linear grooves.
4 . The lamp module of claim 1 , wherein there are 2 to 10 first grooves.
5 . The lamp module of claim 1 , wherein the reflector body comprises one or a combination of copper, nickel, brass, bronze, silver, gold, or aluminum.
6 . The lamp module of claim 1 , wherein each of the first grooves have a linear groove length of about 35 mm to about 175 mm.
7 . The lamp module of claim 1 , wherein each of the first grooves and the second grooves includes at least one hole therein, each of the holes passing from a groove wall to a second surface of the reflector body opposite the first surface.
8 . The lamp module of claim 1 , further comprising an opening through the reflector body, the opening extending from the first surface to a second surface and disposed inside the first ring of grooves.
9 . A lamp module suitable for semiconductor substrate processing, comprising:
a reflector body;
one or more first grooves disposed within a first surface of the reflector body, each of the first grooves configured to receive one or more linear lamps;
one or more second grooves disposed within the first surface of the reflector body, each of the second grooves configured to receive one or more linear lamps;
one or more third grooves disposed within the first surface of the reflector body; and
one or more fourth grooves disposed within the first surface of the reflector body, wherein,
the one or more first grooves and the one or more second grooves are oriented to form at least a portion of a first ring while the one or more third grooves and the one or more fourth grooves are oriented to form at least a portion of a second ring circumscribing the first ring,
wherein the one or more first grooves has a different cross sectional shape than the one or more second grooves,
wherein each of the one or more first grooves and each of the one or more second grooves comprises a plurality of individual grooves arranged along an arc about a central axis,
wherein each individual groove extends along a curved length of less than 180 degrees about the central axis, and
wherein each individual groove includes at least two holes passing from a groove wall to a second surface of the reflector body opposite the first surface, the at least two holes being located at proximate distal ends of the individual groove.
10 . The lamp module of claim 9 , wherein the one or more third grooves has a different cross sectional shape than the one or more fourth grooves.
11 . The lamp module of claim 9 , wherein for each individual groove the holes consist of exactly two holes positioned at opposing distal ends of the individual groove.
12 . The lamp module of claim 9 , wherein the one or more first grooves form a first semicircle and the one or more second grooves form a second semicircle.
13 . The lamp module of claim 9 , wherein the first surface of the reflector body has a reflectivity of greater than about 90%.
14 . The lamp module of claim 9 , wherein a portion of each of the one or more first grooves and the one or more second grooves has a linear length.
15 . The lamp module of claim 9 , wherein each of the one or more first grooves and the one or more second grooves of the first ring are disposed within a zone with an annular radius of less than 30 mm.
16 . A lamp module suitable for semiconductor substrate processing, comprising:
a reflector body;
one or more first grooves disposed within a first surface of the reflector body;
one or more second grooves disposed within the first surface of the reflector body;
one or more third grooves disposed within the first surface of the reflector body; and
one or more fourth grooves disposed within the first surface of the reflector body, wherein,
the one or more first grooves and the one or more second grooves are oriented to form at least a portion of a first ring, the one or more third grooves and the one or more fourth grooves oriented to form at least a portion of a second ring circumscribing the first ring, and the one or more first grooves having a different cross sectional shape than the one or more second grooves,
wherein each of the one or more first grooves and the one or more second grooves is a curved groove extending along an arc of less than 180 degrees about a central axis.
17 . The lamp module of claim 16 , wherein each of the one or more third grooves and the one or more fourth grooves are curved grooves.
18 . The lamp module of claim 16 , wherein the one or more first grooves are connected to the one or more second grooves.
19 . The lamp module of claim 16 , wherein each of the first grooves and the second grooves includes at least one hole therein, each of the holes passing from a groove wall to a second surface of the reflector body opposite the first surface.
20 . The lamp module of claim 16 , wherein the first surface of the reflector body has a reflectivity of greater than about 90%.