IP Library Granted Patent US 12681401
Granted Patent B2
US 12681401 · App. 18/182,548 · Granted Jul 14, 2026

Toner and two-component developer

Inventors: Kenta Mitsuiki (Ibaraki, JP); Hisasuke Kajihara (Ibaraki, JP); Maki Imura (Kanagawa, JP); Nobuhiro Yoshida (Ibaraki, JP); Kohei Yoshiyama (Chiba, JP); Kentaro Kamae (Kanagawa, JP); Yuu Nishimura (Chiba, JP); Kazunari Ooyama (Ibaraki, JP); Nobuyoshi Sugahara (Tokyo, JP); Yuya Chimoto (Chiba, JP); Takaho Shibata (Tokyo, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G9/08755G03G9/107
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Quick Facts
Patent No.
US 12681401
App. No.
18/182,548
Granted
Jul 14, 2026
Kind
B2
Abstract

A toner includes a toner particle containing a binder resin containing a crystalline polyester. In differential scanning calorimetry (DSC), the toner is heated to 180° C. at a rate of 10° C./min, then cooled to 25° C. at a rate of 10° C./min and successively from 25° C. to 15° C. at a rate of 3° C./min, and heated again to 180° C. at a rate of 10° C./min. As a result, an exothermic amount P1 when the toner is cooled from 80° C. to 40° C. is 1.00 J/g or less, an exothermic amount P2 when the toner is cooled from 25° C. to 15° C. is 0.10 J/g or more, and when a sum of endothermic amounts P3 (J/g) when the toner is heated again from 40° C. to 180° C. and a sum of exothermic amounts P4 (J/g) when the toner is cooled from 180° C. to 40° C. satisfies 2.0≤P3-P4≤10.0.

Claims (33)

1 . A toner, comprising:

a toner particle containing a binder resin,

the binder resin comprising a crystalline polyester, an amorphous resin A, an amorphous resin B, and an amorphous resin C;

amorphous resin A being a low-molecular-weight polyester;

amorphous resin B being a high-molecular-weight polyester; and

amorphous resin C being a hybrid resin obtained by combining a polyester resin and an acrylic resin, wherein

when differential scanning calorimetry (DSC) of the toner sequentially undergoes (i) a first temperature rise process of raising a temperature of the toner from normal temperature to 180° C. at a rate of 10° C./min, (ii) a first cooling process of cooling the toner from 180 to 25° C. at a rate of 10° C./min, (iii) a second cooling process of subsequently cooling the toner from 25 to 15° C. at a rate of 3° C./min, and (iv) a second temperature rise process of raising the temperature of the toner to 180° C. at a rate of 10° C./min,

an exothermic amount P1 of an exothermic peak derived from the crystalline polyester present at 40 to 80° C. observed in the first cooling process is 1.00 J/g or less,

an exothermic amount P2 of an exothermic peak derived from the crystalline polyester observed in the second cooling process is 0.10 J/g or more,

2.0≤P3−P4≤10.0 when P3 (J/g) is a sum of endothermic amounts of the endothermic peaks present at 40° C. or higher observed in the second temperature rise process, and P4 (J/g) is a sum of exothermic amounts of the exothermic peaks present at 40° C. or higher observed in the first cooling process, and

2.00≤SP1−SP4≤2.90

0.20≤SP2−SP1≤0.60

0.20≤SP3-SP2≤0.60 when SP1 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin A, SP2 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin B, SP3 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin C, and SP4 [(J/cm 3 ) 0.5 ] is an SP value of the crystalline polyester.

2 . The toner according to claim 1 , wherein P1 is 0.50 J/g or less.

3 . The toner according to claim 1 , wherein a content ratio of the crystalline polyester to the binder resin in the toner is 8.0 to 15.0% by mass.

4 . The toner according to claim 1 , wherein the toner contains a hydrocarbon-based wax, and

2≤T1−T2≤10 when T1 (° C.) is a melting point of the hydrocarbon-based wax and T2 (° C.) is a melting point of the crystalline polyester.

5 . A two-component developer comprising:

a toner; and

a magnetic carrier;

the toner comprising a toner particle containing a binder resin,

the binder resin comprising a crystalline polyester, an amorphous resin A, an amorphous resin B, and an amorphous resin C;

amorphous resin A being a low-molecular-weight polyester;

amorphous resin B being a high-molecular-weight polyester; and

amorphous resin C being a hybrid resin obtained by combining a polyester resin and an acrylic resin, wherein

when differential scanning calorimetry (DSC) of the toner sequentially undergoes (i) a first temperature rise process of raising a temperature of the toner from normal temperature to 180° C. at a rate of 10° C./min, (ii) a first cooling process of cooling the toner from 180 to 25° C. at a rate of 10° C./min, (iii) a second cooling process of subsequently cooling the toner from 25 to 15° C. at a rate of 3° C./min, and (iv) a second temperature rise process of raising the temperature of the toner to 180° C. at a rate of 10° C./min,

an exothermic amount P1 of an exothermic peak derived from the crystalline polyester present at 40 to 80° C. observed in the first cooling process is 1.00 J/g or less,

an exothermic amount P2 of an exothermic peak derived from the crystalline polyester observed in the second cooling process is 0.10 J/g or more,

2.0≤P3−P4≤10.0 when P3 (J/g) is a sum of endothermic amounts of the endothermic peaks present at 40° C. or higher observed in the second temperature rise process, and P4 (J/g) is a sum of exothermic amounts of the exothermic peaks present at 40° C. or higher observed in the first cooling process, and

2.00≤SP1-SP4≤2.90

0.20≤SP2-SP1≤0.60

0.20≤SP3-SP2≤0.60 when SP1 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin A, SP2 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin B, SP3 [(J/cm 3 ) 0.5 ] is an SP value of amorphous resin C, and SP4 [(J/cm 3 ) 0.5 ] is an SP value of the crystalline polyester.

6 . The toner according to claim 1 , wherein amorphous resin A and amorphous resin B differ in weight average molecular weight by a factor of 3 or more.