IP Library Granted Patent US 12683158
Granted Patent B2
US 12683158 · App. 18/448,544 · Granted Jul 14, 2026

Lithium and manganese rich positive active material compositions

Inventors: Eunsung Lee (Novi, MI); Chi Paik (Grosse Ile, MI); Jason Aaron Lupescu (Wayne, MI); Yisun Cheng (Bloomfield Hills, MI); Deepali Kozarekar (Novi, MI); Stephanie Liberatore (Wixom, MI); Mary Fredrick (Carleton, MI); Robert J. Kudla (Canton, MI)
Assignee: Ford Global Technologies, LLC
H01M4/525H01M4/505H01M10/0525H01M2004/028
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12683158
App. No.
18/448,544
Filed
Aug 11, 2023
Granted
Jul 14, 2026
Kind
B2
Art Unit
1725
USPC
429/231.95
Abstract

A positive electrode active material may include a compound represented by formula 1 or formula 2: Li (1.333−0.667x−y) Mn (0.667−0.333x) Ni x A (y−a) M a O 2 (1), Li (1.333−0.667x−z−a) Mn (0.667−0.333x−0.5y) Ni (x−0.5y+z) A (y+a−b) M b O 2 (2). A is Co, Cr, or a combination thereof, M is W +6 , Ta +5 , V +5 , or a combination thereof, 0<x<0.5, 0<y<0.333, 0<x<0.04, 0<x−0.5y+z<0.5, 0<y+a−b<0.333, and 0<b<0.04.

Claims (216)

1 . A positive electrode active material comprising a compound represented by formula 1:

Li

(

1.333

-

0.667

x

-

y

)

Mn

(

0.667

-

0.333

x

)

Ni

x

A

(

y

-

a

)

M

a

O

2

(

1

)

wherein:

A is Co, Cr, or a combination thereof;

M is W +6 , Ta +5 , V +5 , or a combination thereof;

0<x<0.5;

0<y<0.333; and

0<a<0.04.

2 . The positive electrode active material of claim 1 , wherein 0.2<x<0.35.

3 . The positive electrode active material of claim 1 , wherein 0.04<y<0.09.

4 . The positive electrode active material of claim 1 , wherein 0<a<0.02.

5 . The positive electrode active material of claim 1 includes a material selected from the group consisting of Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 W 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 Ta 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 V 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 V 0.01 O 2 .

6 . The positive electrode active material of claim 1 , wherein the Mn has an average oxidation state in the range of 3.65 to 3.8.

7 . A positive electrode active material comprising a compound represented by formula 2:

Li

(

1.333

-

0.667

x

-

z

-

a

)

Mn

(

0.667

-

0.333

x

-

0.5

y

)

Ni

(

x

-

0.5

y

+

z

)

A

(

y

+

a

-

b

)

M

b

O

2

(

2

)

wherein:

A is Co, Cr, or a combination thereof;

M is W +6 , Ta +5 , V +5 , or a combination thereof;

0<x−0.5y+z<0.5;

0<y+a−b<0.333; and

0<b<0.04.

8 . The positive electrode active material of claim 7 , wherein 0.2<x−0.5y+z<0.37.

9 . The positive electrode active material of claim 7 , wherein 0<y+a−b<0.09.

10 . The positive electrode active material of claim 7 , wherein 0<b<0.02.

11 . The positive electrode active material of claim 7 includes a material selected from the group consisting of Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 W 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 Ta 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 V 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 V 0.01 O 2 .

12 . The positive electrode active material of claim 7 , wherein the Mn has an average oxidation state in the range of 3.7 to 3.85.

13 . A rechargeable lithium-ion battery comprising at least one lithium-ion battery cell, each lithium-ion battery cell including:

a positive electrode comprising a compound represented by formula 1 or formula 2:

Li

(

1.333

-

0.667

x

-

y

)

Mn

(

0.667

-

0.333

x

)

Ni

x

A

(

y

-

a

)

M

a

O

2

(

1

)

Li

(

1.333

-

0.667

x

-

z

-

a

)

Mn

(

0.667

-

0.333

x

-

0.5

y

)

Ni

(

x

-

0.5

y

+

z

)

A

(

y

+

a

-

b

)

M

b

O

2

(

2

)

wherein:

A is Co, Cr, or a combination thereof,

M is W +6 , Ta +5 , V +5 , or a combination thereof,

0<x<0.5,

0<y<0.333,

0<a<0.04,

0<x−0.5y+z<0.5,

0<y+a−b<0.333, and

0<b<0.04;

a negative electrode including a negative active material; and

an electrolyte contacting the positive electrode and the negative electrode.

14 . The rechargeable lithium-ion battery of claim 13 , wherein 0.2<x<0.35.

15 . The rechargeable lithium-ion battery of claim 13 , wherein 0.04<y<0.09.

16 . The rechargeable lithium-ion battery of claim 13 , wherein 0<a<0.02.

17 . The rechargeable lithium-ion battery of claim 13 , wherein 0.2<x−0.5y+z<0.37.

18 . The rechargeable lithium-ion battery of claim 13 , wherein 0<y+a−b<0.09.

19 . The rechargeable lithium-ion battery of claim 13 , wherein 0<b<0.02.

20 . The rechargeable lithium-ion battery of claim 13 includes a material selected from the group consisting of Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 W 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 Ta 0.01 O 2 , Li 1.12 Mn 0.59 Ni 0.23 Co 0.05 V 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 Ta 0.01 O 2 , Li 1.10 Mn 0.59 Ni 0.23 Co 0.07 V 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 W 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 Ta 0.01 O 2 , Li 1.12 Mn 0.57 Ni 0.24 Co 0.06 V 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 W 0.01 O 2 , Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 Ta 0.01 O 2 , and Li 1.10 Mn 0.57 Ni 0.25 Co 0.07 V 0.01 O 2 .