IP Library Granted Patent US 12683178
Granted Patent B2
US 12683178 · App. 18/078,935 · Granted Jul 14, 2026

Separator for fuel cell with excellent corrosion resistance and conductivity and coating method therefor

Inventors: Woong Pyo Hong (Suwon, KR); Jung Yeon Park (Hwaseong, KR); Seung Jeong Oh (Hwaseong, KR)
Assignees: Hyundai Motor Company; Kia Corporation
H01M8/1004H01M8/0234
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Quick Facts
Patent No.
US 12683178
App. No.
18/078,935
Granted
Jul 14, 2026
Kind
B2
Abstract

Disclosed are a separator for a fuel cell having excellent corrosion resistance and conductivity and a method of manufacturing the same. The separator includes a metal base material and a carbon coating layer formed on the surface of the metal base material, and the carbon coating layer includes carbon domains having a size in the range of about 15 to 30 nm.

Claims (13)

1 . A separator for a fuel cell comprising:

a metal base material; and

a carbon coating layer disposed on a surface of the metal base material,

wherein the carbon coating layer comprises a carbon domain having a size in the range of about 15 to 30 nm;

wherein the separator further comprises a metal oxide film interposed between the metal base material and the carbon coating layer; and

wherein the metal oxide film has a ratio of peak areas at 704 eV to 713 eV of about 0.1 to 0.2 in X-ray photoelectron spectroscopy (XPS) analysis, the ratio of peak areas represented by the Formula 1:

A Fe—O /( A Fe—O +A Fe )  [Formula 1]

where A Fe—O is a peak area representing an Fe—O binding energy level in the XPS, and A Fe is a peak area representing a Fe binding energy level in the XPS.

2 . The separator of claim 1 , wherein the carbon coating layer has a thickness of about 50 nm or less.

3 . The separator of claim 1 , wherein the carbon coating layer has a thickness of about 30 nm or less.

4 . The separator of claim 1 , wherein the thickness of the metal oxide film is in the range of about 5% to 10% of the thickness of the carbon coating layer.

5 . A fuel cell comprising the separator of claim 1 .

6 . A vehicle comprising the fuel cell of claim 5 .