IP Library Granted Patent US 12683362
Granted Patent B2
US 12683362 · App. 18/629,446 · Granted Jul 14, 2026

Ion emitter system

Inventors: Sujan Jayasimha Vasishta (Bangalore, IN); Hemanth Raghav Gajendra (Bangalore, IN); Srinivas Magaji Gundu (Bangalore, IN); Skandan Berikai Kuppan (Bangalore, IN)
Assignee: Hamilton Sundstrand Corporation
H01T23/00H01T19/04
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Quick Facts
Patent No.
US 12683362
App. No.
18/629,446
Granted
Jul 14, 2026
Kind
B2
Abstract

An ion generator includes a high voltage source, a body defining a central axis, and multiple arms extending from the body. The body has a primary conductive line electrically coupled to the high voltage source, and a first insulating covering surrounding the primary conductive line. Each arm has an emitter array and a secondary conductive line. The emitter array is disposed at a distal end of the arm relative to the body. The secondary conductive line is electrically coupled to the primary conductive line at a proximal end of the arm relative to the body and extends to the emitter array. The arms are distributed about the central axis, such that the orientations of the emitter arrays and the connection of each arm to the central body are distributed helically, spirally, or symmetrically with respect to other arms, relative to the central axis.

Claims (41)

1 . An ion generator comprising:

a high voltage source;

a central body defining a central axis, the central body comprising:

a primary conductive line electrically coupled to the high voltage source; and

a first insulating covering surrounding the primary conductive line; and

a plurality of arms extending from the central body, each arm in the plurality of arms comprising:

an emitter array disposed at a distal end of the arm, relative to the central body; and

a secondary conductive line electrically coupled to the primary conductive line at a proximal end of the arm, relative to the conductive body, and extending through the first insulating covering to the emitter array,

wherein the plurality of arms is distributed about the central axis, such that:

orientations of the emitter arrays of each of the plurality of arms relative are helically, spirally, and/or symmetrically distributed with respect to others of the plurality of arms, relative to the central axis; and

connection of each of the plurality of arms to the central body are helically, spirally, and/or symmetrically distributed with respect to others of the plurality of arms, relative to the central axis;

wherein all of the plurality of arms are distributed about the central axis such that the plurality of arms forms rows, with a first arm of a first row having a parallel orientation to a second arm of a second row.

2 . The ion generator of claim 1 , wherein the central body has a partial spheroid shape or a cylindrical shape.

3 . The ion generator of claim 1 , wherein each emitter array comprises a plurality of emitters arranged in a cluster.

4 . The ion generator of claim 3 , wherein all emitters of each emitter array share a common angular orientation with an angular deviation of less than or equal to 5°.

5 . The ion generator of claim 3 , wherein each of the plurality of arms further comprises a second insulating covering surrounding the secondary conductive line and extending from the first insulating covering towards the distal end of the arm, but exposing the emitter array.

6 . The ion generator of claim 5 , wherein the emitters of each emitter array are electrically connected to the corresponding secondary conductive line via crimping at least partially surrounded by the second insulating covering.

7 . The ion generator of claim 3 , wherein the plurality of emitters comprises a brush of carbon bristles.

8 . The ion generator of claim 3 , wherein each of the plurality of emitters is a needlepoint bipolar ionization (NBPI) needle.

9 . The ion generator of claim 8 , wherein NBPI needles of each emitter array are parallel to each other.

10 . The ion generator of claim 1 , wherein the plurality of arms further comprises a third row disposed between and adjacent the first and second rows, wherein no arms of the third row are parallel to any arms of the first and second rows.

11 . An ion generator comprising:

a high voltage source;

a central body defining a central axis, the central body comprising:

a primary conductive line electrically coupled to the high voltage source; and

a first insulating covering surrounding the primary conductive line; and

a plurality of arms extending from the central body, each arm in the plurality of arms comprising:

an emitter array disposed at a distal end of the arm, relative to the central body; and

a secondary conductive line electrically coupled to the primary conductive line at a proximal end of the arm, relative to the conductive body, and extending through the first insulating covering to the emitter array, wherein the secondary conductive line is fully encapsulated within the central body,

wherein the plurality of arms is distributed about the central axis, such that:

orientations of the emitter arrays of each of the plurality of arms relative are helically, spirally, and/or symmetrically distributed with respect to others of the plurality of arms, relative to the central axis; and

connection of each of the plurality of arms to the central body are helically, spirally, and/or symmetrically distributed with respect to others of the plurality of arms, relative to the central axis.

12 . The ion generator of claim 11 , wherein each of the emitter arrays extends substantially orthogonally from an outer surface of the central body.

13 . The ion generator of claim 11 , wherein the central body has a partial spheroid shape or a cylindrical shape.

14 . The ion generator of claim 11 , wherein each emitter array comprises a plurality of emitters arranged in a cluster.

15 . The ion generator of claim 14 , wherein all emitters of each emitter array share a common angular orientation with an angular deviation of less than or equal to 5°.

16 . The ion generator of claim 14 , wherein each of the plurality of arms further comprises a second insulating covering surrounding the secondary conductive line and extending from the first insulating covering towards the distal end of the arm, but exposing the emitter array.

17 . The ion generator of claim 16 , wherein the emitters of each emitter array are electrically connected to the corresponding secondary conductive line via crimping at least partially surrounded by the second insulating covering.

18 . The ion generator of claim 14 , wherein the plurality of emitters comprises a brush of carbon bristles.

19 . The ion generator of claim 14 , wherein each of the plurality of emitters is a needlepoint bipolar ionization (NBPI) needle.

20 . The ion generator of claim 19 , wherein NBPI needles of each emitter array are parallel to each other.