IP Library Granted Patent US 12683412
Granted Patent B2
US 12683412 · App. 18/166,916 · Granted Jul 14, 2026

Controllers for managing a plurality of stacks of electrochemical cells, and associated methods

Inventors: Seth Marshall Kahn (Sonoma, CA); Corrado Cammi (Mountain View, CA); Anthony John Stratakos (Edgartown, MA); Rainer Johannes Fasching (Mill Valley, CA)
Assignee: Element Energy, Inc.
H02J7/50H02J7/82H02J7/855H02J7/933
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Quick Facts
Patent No.
US 12683412
App. No.
18/166,916
Granted
Jul 14, 2026
Kind
B2
Abstract

A method for managing a plurality of stacks of electrochemical cells, where the plurality of stacks are electrically coupled in parallel in a battery. The method includes (a) operating the plurality of stacks to execute a global operating strategy of the battery, (b) changing respective operating points of one or more first stacks of the plurality of stacks to execute a local operating strategy, (c) changing respective operating points of one or more second stacks of the plurality of stacks to maintain the global operating strategy of the battery while executing the local operating strategy, and (d) after completing execution of the local operating strategy, further changing the respective operating points of the one or more first stacks to compensate for change in the state of charge of the one or more first stacks caused by executing the local operating strategy.

Claims (32)

1 . A method for managing a plurality of stacks of electrochemical cells, the plurality of stacks being electrically coupled in parallel in a battery, the method comprising:

operating the plurality of stacks to execute a global operating strategy of the battery;

changing respective operating points of one or more first stacks of the plurality of stacks to execute a local operating strategy;

changing respective operating points of one or more second stacks of the plurality of stacks to maintain the global operating strategy of the battery while executing the local operating strategy; and

after completing execution of the local operating strategy, further changing the respective operating points of the one or more first stacks to compensate for change in the state of charge of the one or more first stacks caused by executing the local operating strategy.

2 . The method of claim 1 , wherein the global operating strategy comprises at least one of (a) providing substantially constant power to a load, (b) providing substantially constant current to a load, and (c) providing substantially constant voltage to a load.

3 . The method of claim 1 , wherein the global operating strategy comprises operating the battery in a standby mode.

4 . The method of claim 1 , wherein the global operating strategy comprises receiving at least one of (a) a substantially constant power from an electric power source for charging the electrochemical cells of the plurality of stacks, (b) a substantially constant voltage from an electric power source for charging the electrochemical cells of the plurality of stacks, and (c) a substantially constant current from an electric power source for charging the electrochemical cells of the plurality of stacks.

5 . The method of claim 1 , further comprising executing the local operating strategy as part of a diagnostic test for one or more of the plurality of stacks.

6 . The method of claim 1 , wherein the local operating strategy comprises operating the one or more first stacks in at least one of (a) a constant power mode, (b) a constant current mode, (c) a constant voltage mode, and (d) an open circuit mode.

7 . The method of claim 1 , wherein the local operating strategy comprises operating the one or more first stacks at a different power level, or at a different current level, than the one or more second stacks.

8 . The method of claim 1 , wherein the local operating strategy comprises repeatedly changing respective operating points of the one or more first stacks.

9 . The method of claim 1 , wherein the local operating strategy comprises causing the one or more first stacks to move toward a different state of charge than the one or more second stacks.

10 . A method for managing a plurality of stacks of electrochemical cells, the plurality of stacks being electrically coupled in parallel in a battery, the method comprising:

operating the plurality of stacks to execute a global operating strategy of the battery, the global operating strategy including a plurality of components;

changing respective operating points of one or more first stacks of the plurality of stacks to execute a local operating strategy; and

changing respective operating points of one or more second stacks of the plurality of stacks to maintain the global operating strategy of the battery while executing the local operating strategy.

11 . The method of claim 10 , wherein the plurality of components of the global operating strategy comprise:

a first component selected from the group consisting of (a) providing constant power from the battery to a load, (b) providing constant current from the battery to a load, (c) providing constant voltage from the battery to a load, (d) receiving constant power at the battery from an electric power source, (e) receiving constant voltage at the battery from an electric power source, (f) receiving constant current at the battery from an electric power source, (g) operating the battery in a standby mode where the battery neither provides power to a load nor receives power from an electric power source, (h) stabilizing voltage of an alternating current (AC) electric power grid, and (i) stabilizing frequency of an AC electric power grid; and

a second component selected from the group consisting of (a) maintaining a constant overall rate of charge of the battery, (b) maintaining a constant overall rate of discharge of the battery, (c) maintaining the plurality of stacks at a common state of charge as the stacks charge, and (d) maintaining the plurality of stacks at a common state of charge as the stacks discharge.

12 . The method of claim 10 , further comprising executing the local operating strategy to cause each stack of the plurality of stacks to reach a predetermined minimum state of charge, or a predetermined minimum voltage, at a substantially common time.

13 . The method of claim 10 , further comprising executing the local operating strategy to cause each stack of the plurality of stacks to reach a predetermined maximum state of charge, or a predetermined maximum voltage, at a substantially common time.

14 . The method of claim 10 , further comprising executing the local operating strategy as part of a diagnostic test for one or more of the plurality of stacks.

15 . The method of claim 10 , wherein the local operating strategy comprises operating the one or more first stacks at a different power level, or at a different current level, than the one or more second stacks.

16 . The method of claim 10 , wherein the local operating strategy comprises repeatedly changing respective operating points of the one or more first stacks.

17 . The method of claim 10 , wherein the local operating strategy comprises causing the one or more first stacks to move toward a different state of charge than the one or more second stacks.

18 . A method for managing a plurality of stacks of electrochemical cells, the plurality of stacks being electrically coupled in parallel in a battery, the method comprising:

operating the plurality of stacks to execute a global operating strategy of the battery;

changing respective operating points of one or more first stacks of the plurality of stacks to execute a local operating strategy with respect to one or more second stacks of the plurality of stacks; and

changing respective operating points of one or more third stacks of the plurality of stacks to maintain the global operating strategy of the battery while executing the local operating strategy.

19 . The method of claim 18 , further comprising executing the local operating strategy to cause each stack of the plurality of stacks to reach a predetermined minimum state of charge, or a predetermined minimum voltage, at a substantially common time.

20 . The method of claim 18 , further comprising executing the local operating strategy to cause each stack of the plurality of stacks to reach a predetermined maximum state of charge, or a predetermined maximum voltage, at a substantially common time.