IP Library Granted Patent US 12683543
Granted Patent B2
US 12683543 · App. 18/617,124 · Granted Jul 14, 2026

Deployable array structure and assembly including the array structure

Inventor: Alexander Gendell (Hoboken, NJ)
H02S30/20H02S20/10
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Quick Facts
Patent No.
US 12683543
App. No.
18/617,124
Granted
Jul 14, 2026
Kind
B2
Abstract

An array assembly includes a base structure including a plurality of extendable legs. The array assembly includes a mast structure movably coupled to the base structure, and an array structure movably coupled to the mast structure. The array structure includes a plurality of arms spaced relative to each other, the plurality of arms are configurable between a collapsed position and an expanded position, wherein adjacent arms of the plurality of arms each define an axis of rotation. The adjacent arms are circularly movable around the axis of rotation relative to each other between the collapsed position and the expanded position.

Claims (40)

1 . An array assembly comprising:

a base structure comprising a plurality of extendable legs;

a mast structure movably coupled to the base structure; and

an array structure movably coupled to the mast structure, the array structure comprising:

a plurality of arms spaced relative to each other, the plurality of arms being configurable between a collapsed position and an expanded position, the plurality of arms including a first lead arm and a second lead arm, the first lead arm moveable in a first rotational direction, the second lead arm moveable in a second rotational direction opposite of the first rotational direction; and

at least one solar panel;

wherein pairs of adjacent arms of the plurality of arms define corresponding axes of rotation, wherein a first arm of each pair of adjacent arms is circularly movable around the corresponding axis of rotation relative to a second arm of each pair of adjacent arms between the collapsed position and the expanded position.

2 . The array assembly of claim 1 , wherein each of the base structure, the plurality of extendable legs, the mast structure, and the array structure are configurable between a respective collapsed position and a respective expanded position.

3 . The array assembly of claim 1 , wherein the array structure comprises the axis of rotation for each corresponding pair of adjacent arms of the plurality of arms.

4 . The array assembly of claim 1 , wherein the array structure in the expanded position defines a plurality of spaced openings, each spaced opening of the plurality of spaced openings positioned between two adjacent arms of the plurality of arms, wherein at least one panel is mounted with respect to the adjacent arms and the spaced opening positioned therebetween.

5 . The array assembly of claim 4 , wherein the array structure comprises a plurality of panels, wherein the plurality of panels includes the at least one panel, each panel of the plurality of panels mounted with respect to respective adjacent arms and the corresponding spaced opening positioned therebetween, wherein the array structure in the expanded position comprises the plurality of panels positioned in a planar configuration.

6 . The array assembly of claim 1 , wherein the array structure defines the adjacent arms of the plurality of arms as a first set of arms and a second set of arms, the array structure further comprises a plurality of support members, at least one support member of the plurality of support members movably coupled to a corresponding arm of the first set of arms, wherein the at least one support member is movably coupled with respect to an adjustable mechanism assembly, the adjustable mechanism assembly is configured to move between a first position and a second position such that movement of the adjustable mechanism assembly moves the at least one support member, wherein movement of the at least one support member between a first position and a second position moves the corresponding arm of the first set in a direction circular to the axis of rotation and away from an adjacent arm of the second set of arms.

7 . The array assembly of claim 6 , wherein the adjustable mechanism assembly is aligned with a longitudinal axis such that each arm of the first and second set of arms move circularly around the adjustable mechanism assembly during movement between the collapsed position and the expanded position.

8 . The array assembly of claim 1 , wherein the array structure is configured to tilt relative to a longitudinal axis of the mast structure.

9 . An array structure configured to engage with an array assembly, the array structure comprising:

at least one solar panel;

a first set of arms and a second set of arms spaced relative to each other, wherein at least one of the arms of the first set of arms and at least one of the arms of the second set of arms define a pair of arms, the pair of arms defining an axis of rotation, wherein the at least one of the arms of the first set of arms rotates relative to the at least one of the arms of the second set of arms about the axis of rotation, the first set of arms including a first lead arm and a second lead arm, the first lead arm moveable in a first rotational direction, the second lead arm moveable in a second rotational direction opposite of the first rotational direction;

an adjustable mechanism assembly aligned with a longitudinal axis and configured to move between a first position and a second position;

each of the first set of arms movably coupled to a corresponding support member; and

each of the second set of arms movably coupled to the adjustable mechanism assembly,

wherein movement of the adjustable mechanism assembly between the first position and the second position causes the corresponding support member to move from a first support member position to a second support member position,

wherein the corresponding support member in the second position causes each of the first set of arms of each pair of arms to move circularly relative to the corresponding axis of rotation and in a direction away from each corresponding arm of each pair of arms of the second set of arms,

wherein each of the second set of arms moves circularly relative to the corresponding axis of rotation as the corresponding support member moves from the first support member position to the second support member position,

wherein the array structure is in an expanded position when the corresponding support member is in the second support member position.

10 . The array structure of claim 9 , wherein the first support member position of the corresponding support member is substantially parallel to the longitudinal axis and the second support member position of the corresponding support member is substantially perpendicular to the longitudinal axis.

11 . The array structure of claim 9 , wherein the array structure is movably coupled to a mast structure of the array assembly.

12 . The array structure of claim 9 , wherein movement of the corresponding support member from the second support member position to the first support member position causes the array structure to move from the expanded position to a collapsed position.

13 . The array structure of claim 9 , wherein the adjustable mechanism assembly further comprises a runner component configured to move the adjustable mechanism assembly between the first position and the second position.

14 . The array structure of claim 13 , wherein the runner component is a runner component selected from the group consisting of a rod that is threaded, a rod that is partially threaded, a rod that is smooth, a screw drive, a rope, a cable, or combinations thereof.

15 . The array structure of claim 13 , wherein the runner component is coupled to a mechanism configured to move the adjustable mechanism assembly between the first position and the second position.

16 . The array structure of claim 15 , wherein the mechanism is a mechanism selected from the group consisting of a motor, a hand crank, a pulley, or combinations thereof.

17 . A method of moving an array assembly between a collapsed position and an expanded position, the array assembly including a base structure, a mast structure movably coupled to the base structure, and an array structure movably coupled to the mast structure, wherein the array structure comprises a plurality of arms spaced relative to each other and at least one solar panel, wherein pairs of adjacent arms of the plurality of arms define corresponding axes of rotation, the method comprising:

moving the base structure in a vertical direction away from the mast structure and the array structure;

expanding the base structure;

extending the mast structure and the array structure from a first position to a second position that is a distance from the base structure in the vertical direction, the array structure beneath the base structure in the first position, the array structure above the base structure in the second position; and

expanding the array structure such that-a first arm of each pair of adjacent arms moves circularly around each corresponding axis of rotation until two leading arms of the plurality of arms move into a predetermined position.

18 . The method of claim 17 further comprising extending a plurality of legs from the base structure in a direction away from the array structure.

19 . The method of claim 17 , wherein expanding the array structure further defines the array structure as having a first set of arms and a second set of arms, at least one support member movably coupled to a corresponding arm of the first set of arms, and an adjustable mechanism assembly movably coupled to each of the at least one support members, wherein the method further comprises:

moving the adjustable mechanism assembly between a first position and a second position such that movement of the adjustable mechanism assembly moves each of the at least one support members, wherein movement of each of the at least one support member between a first position and a second position moves each of the first set of arms of each pair of arms in a direction circular to the axis of rotation and away from each corresponding arm of each pair of arms of the second set of arms.

20 . The method of claim 17 , wherein expanding the array structure further comprises the array structure having a plurality of panels mounted with respect to adjacent arms of the plurality of arms.