IP Library Granted Patent US 12684840
Granted Patent B2
US 12684840 · App. 18/314,926 · Granted Jul 14, 2026

Semiconductor device with cap element

Inventors: Shing-Huang Wu (Hsin-Chu City, TW); Jian-Shian Chen (Hsin-Chu City, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H10D62/151H10D30/0275H10D30/797H10D62/021H10P14/24H10P14/27H10P50/242H10D30/0212H10D62/405H10D62/822H10D64/017H10P14/3411
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12684840
App. No.
18/314,926
Granted
Jul 14, 2026
Kind
B2
Abstract

A semiconductor device structure is provided. The semiconductor device structure includes an epitaxial structure over a substrate and a cap element over the epitaxial structure. The cap element has a first thickness measured between a top surface of the cap element and a top surface of the epitaxial structure. The cap element has a second thickness measured between a side surface of the cap element and a side surface of the epitaxial structure. The first thickness and the second thickness are different from each other.

Claims (46)

1 . A semiconductor device structure, comprising:

an epitaxial structure over a substrate; and

a cap element over the epitaxial structure, wherein:

the cap element has a first thickness measured between a top surface of the cap element and a top surface of the epitaxial structure,

the cap element has a second thickness measured between a side surface of the cap element and a side surface of the epitaxial structure, and

the first thickness and the second thickness are different from each other.

2 . The semiconductor device structure as claimed in claim 1 , wherein the top surface of the cap element is wider than the top surface of the epitaxial structure.

3 . The semiconductor device structure as claimed in claim 2 , wherein the top surface of the cap element is substantially parallel to the top surface of the epitaxial structure.

4 . The semiconductor device structure as claimed in claim 2 , wherein a surface orientation of the top surface of the cap element and a surface orientation of the side surface of the cap element are different from each other, and the surface orientation of the side surface of the cap element is {111}.

5 . The semiconductor device structure as claimed in claim 4 , wherein the surface orientation of the top surface of the cap element is {311}.

6 . The semiconductor device structure as claimed in claim 1 , wherein the epitaxial structure has a first atomic concentration of germanium, the cap element has a second atomic concentration of germanium, and the first atomic concentration of germanium is higher than the second atomic concentration of germanium.

7 . The semiconductor device structure as claimed in claim 1 , wherein the epitaxial structure is in direct contact with the cap element.

8 . The semiconductor device structure as claimed in claim 1 , further comprising:

a second epitaxial structure over the substrate; and

a second cap element over the second epitaxial structure, wherein the second cap element and the cap element are spaced apart from each other.

9 . The semiconductor device structure as claimed in claim 8 , wherein a shortest distance between the cap element and the second cap element is smaller than a width of the top surface of the cap element.

10 . The semiconductor device structure as claimed in claim 9 , wherein a ratio of the shortest distance to the width of the top surface of the cap element is in a range from about 0.6 to about 0.8.

11 . A semiconductor device structure, comprising:

a first epitaxial structure over a substrate;

a first cap element over the first epitaxial structure, wherein the first epitaxial structure is a portion of a first transistor;

a second epitaxial structure laterally spaced apart from the first epitaxial structure; and

a second cap element over the second epitaxial structure, wherein the second epitaxial structure is a portion of a second transistor, wherein a shortest distance between the cap element and the second cap element is smaller than a width of a top surface of the first cap element.

12 . The semiconductor device structure as claimed in claim 11 , wherein a ratio of the shortest distance to the width of the top surface of the first cap element is in a range from about 0.6 to about 0.8.

13 . The semiconductor device structure as claimed in claim 11 , further comprising:

a first metal-semiconductor compound structure on the first cap element; and

a second metal-semiconductor compound structure on the second cap element, wherein a shortest distance between the first metal-semiconductor compound structure and the second metal-semiconductor compound structure is smaller than the width of the top surface of the first cap element.

14 . The semiconductor device structure as claimed in claim 11 , further comprising:

an isolation feature surrounded by the substrate, wherein a top surface of the isolation feature is higher than a bottom surface of the first epitaxial structure and lower than the top surface of the first epitaxial structure.

15 . The semiconductor device structure as claimed in claim 11 , wherein the first cap element and the second cap element contain no germanium.

16 . A semiconductor device structure, comprising:

a first epitaxial structure over a substrate;

a first cap element over the first epitaxial structure;

a first metal-semiconductor compound structure on the first cap element;

a second epitaxial structure laterally spaced apart from the first epitaxial structure;

a second cap element over the second epitaxial structure; and

a second metal-semiconductor compound structure on the second cap element, wherein a shortest distance between the first metal-semiconductor compound structure and the second metal-semiconductor compound structure is smaller than a width of a top surface of the first cap element.

17 . The semiconductor device structure as claimed in claim 16 , wherein:

the first cap element has a first thickness measured between the top surface of the first cap element and a top surface of the first epitaxial structure,

the first cap element has a second thickness measured between a side surface of the first cap element and a side surface of the first epitaxial structure, and

the first thickness and the second thickness are different from each other.

18 . The semiconductor device structure as claimed in claim 16 , wherein:

the first cap element has a first thickness measured between the top surface of the first cap element and a top surface of the first epitaxial structure,

the first cap element has a second thickness measured between a side surface of the first cap element and a side surface of the first epitaxial structure, and

a ratio of the first thickness to the second thickness is in a range from about 0.8 to about 1.2.

19 . The semiconductor device structure as claimed in claim 18 , wherein a width ratio of the top surface of the first cap element to the side surface of the first cap element is in a range from about 0.125 to about 1.

20 . The semiconductor device structure as claimed in claim 16 , wherein the first epitaxial structure has a higher atomic concentration of germanium than that of the second cap element.