IP Library Granted Patent US 12684906
Granted Patent B2
US 12684906 · App. 17/872,303 · Granted Jul 14, 2026

Display device and method of manufacturing the same

Inventors: Jun Hong Park (Yongin-si, KR); Bo Geon Jeon (Yongin-si, KR); Eui Suk Jung (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H10H20/819H01L24/95H01L25/167H10H20/01335H10H20/0137H10H20/018H01L24/05H01L24/08H01L24/24H01L2224/05082H01L2224/05139H01L2224/05186H01L2224/05572H01L2224/05573H01L2224/05686H01L2224/0569H01L2224/08145H01L2224/08503H01L2224/24051H01L2224/24137H01L2224/80006H01L2224/80224H01L2224/8081H01L2224/95001H01L2924/0549H01L2924/10157H01L2924/12041H10H20/032H10H20/0362H10H20/8252H10H20/833
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12684906
App. No.
17/872,303
Granted
Jul 14, 2026
Kind
B2
Abstract

A display device includes a pixel circuit layer disposed on a substrate, a first electrode disposed on the pixel circuit layer, light emitting elements provided on the first electrode and electrically connected to the first electrode, a second electrode provided on the light emitting elements, and an insulating layer filling gaps between the light emitting elements between the first electrode and the second electrode. Each of the light emitting elements includes a first end and a second end, and the first end includes a curved surface.

Claims (89)

1 . A display device comprising:

a pixel circuit layer disposed on a substrate;

a first electrode disposed on the pixel circuit layer;

light emitting elements provided on the first electrode and electrically connected to the first electrode;

a second electrode provided on the light emitting elements; and

an insulating layer filling gaps between the light emitting elements between the first electrode and the second electrode, wherein

each of the light emitting elements includes an insulating film, a first end, and a second end, the first end and the second end exposed by the insulating film,

the second end is opposite the first end,

a majority of the second end is in contact with the second electrode, and an entirety of the first end is a curved surface.

2 . The display device of claim 1 , wherein

the first end corresponds to a lower end of a corresponding one of the light emitting elements, and

the second end corresponds to an upper end of the corresponding one of the light emitting elements.

3 . The display device of claim 2 , wherein the first end of each of the light emitting elements includes the curved surface in a form of a round convex toward an outside.

4 . The display device of claim 3 , wherein at least part of the light emitting elements are disposed to be inclined with respect to a vertical direction.

5 . The display device of claim 4 , wherein the second end of each of the at least part of the light emitting elements inclined with respect to the vertical direction has an inclined surface with respect to a plane parallel to the substrate.

6 . The display device of claim 3 , wherein the first end of each of the light emitting elements directly contacts the first electrode.

7 . The display device of claim 3 , wherein each of the light emitting elements further comprises:

a first semiconductor layer electrically connected to the second electrode;

a second semiconductor layer electrically contacting the first electrode; and

an active layer disposed between the first semiconductor layer and the second semiconductor layer.

8 . The display device of claim 7 , wherein the second semiconductor layer includes the curved surface corresponding to the first end.

9 . The display device of claim 8 , wherein each of the light emitting elements further comprises:

a reflective member surrounding an outer surface of the insulating film.

10 . The display device of claim 3 , further comprising:

a light control layer provided on the second electrode and controlling a wavelength of light emitted from the light emitting elements; and

a thin film encapsulation layer provided on the light control layer.

11 . A method of manufacturing the display device of claim 1 , the method comprising:

forming grooves on a base substrate;

depositing a light emitting element layer on the base substrate;

removing remaining portions of the light emitting element layer except for portions overlapping the grooves in a plan view to form the light emitting elements;

attaching a transfer film to upper surfaces of the light emitting elements;

removing the base substrate to expose the first end of each of the light emitting elements;

bonding the first end of each of the light emitting elements to the first electrode formed on the pixel circuit layer;

separating the transfer film from the light emitting elements;

forming the insulating layer on the first electrode to fill gaps between the light emitting elements; and

forming the second electrode on the light emitting elements and the insulating layer.

12 . The method of claim 11 , wherein the curved surface of the first end corresponds to a shape of each of the grooves.

13 . The method of claim 11 , wherein the forming of the grooves on the base substrate comprises:

forming an organic film on the base substrate; and

patterning the organic film to form the grooves to expose at least a portion of the base substrate.

14 . The method of claim 11 , wherein the bonding of the first end of each of the light emitting elements to the first electrode comprises:

stretching the transfer film; and

bonding the first end of each of the light emitting elements with deformed gaps to the first electrode.

15 . The method of claim 11 , wherein

the first end corresponds to a lower end of a corresponding one of the light emitting elements, and

a second end corresponds to an upper end of the corresponding one of the light emitting elements.

16 . The method of claim 15 , wherein the first end of each of the light emitting elements includes the curved surface in a form of a round convex toward an outside.

17 . The method of claim 16 , wherein at least part of the light emitting elements are disposed to be inclined with respect to a vertical direction.

18 . The method of claim 17 , wherein the second end of each of the at least part of the light emitting elements inclined with respect to the vertical direction has an inclined surface with respect to a plane parallel to a substrate of the display device.

19 . A display device comprising:

a pixel circuit layer disposed on a substrate;

a first electrode disposed on the pixel circuit layer;

light emitting elements provided on the first electrode and electrically connected to the first electrode;

a second electrode provided on the light emitting elements; and

an insulating layer filling gaps between the light emitting elements between the first electrode and the second electrode, wherein

each of the light emitting elements includes a first end and a second end,

the first end includes a curved surface,

the first end corresponds to a lower end of a corresponding one of the light emitting elements,

the second end corresponds to an upper end of the corresponding one of the light emitting elements,

the first end of each of the light emitting elements includes the curved surface in a form of a round convex toward an outside,

each of the light emitting elements comprises:

a first semiconductor layer electrically connected to the second electrode;

a second semiconductor layer electrically contacting the first electrode;

an active layer disposed between the first semiconductor layer and the second semiconductor layer,

an insulating film surrounding an outer surface of each of the first semiconductor layer, the active layer, and the second semiconductor layer; and

a reflective member surrounding an outer surface of the insulating film,

the second semiconductor layer includes the curved surface corresponding to the first end, and

the reflective member partially surrounds the outer surface of the insulating film so that a portion of the insulating film is exposed to the outside.

20 . A display device comprising:

a pixel circuit layer disposed on a substrate;

a first electrode disposed on the pixel circuit layer;

a light emitting element provided on the first electrode and electrically connected to the first electrode;

a second electrode provided on the light emitting element; and

an insulating layer contacting a side surface of the light emitting element between the first electrode and the second electrode, wherein

the light emitting element includes an insulating film, a first end, and a second end, the first end and the second end exposed by the insulating film,

the second end is opposite the first end,

a majority of the second end is in contact with the second electrode,

the first end faces the first electrode, and

an entirety of the first end is a curved surface.

21 . The display device of claim 20 , wherein

the first end of the light emitting element includes the curved surface in a form of a round convex toward an outside, and

the second end is a flat surface that is inclined with respect to a horizontal direction.

22 . A light emitting element comprising:

a first semiconductor layer;

a second semiconductor layer;

an active layer disposed between the first semiconductor layer and the second semiconductor layer;

an insulating film surrounding an outer surface of each of the first semiconductor layer, the active layer, and the second semiconductor layer; and

a reflective member surrounding an outer surface of the insulating film,

wherein an exposed end of the second semiconductor layer includes a curved surface in a form of a round convex toward an outside.