IP Library Granted Patent US 12685358
Granted Patent B2
US 12685358 · App. 18/254,497 · Granted Jul 21, 2026

Helmet accessory mounting system

Inventors: Michael Lawrence Franzino (Bedford, NH); Stephen Bourque (Littleton, MA); Scott W. James (Epping, NH); Daniel Berry (Rochester, NH); Ross Fade Barber (Auburn, NH); Zoltan S. Brutler (Groton, MA)
Assignee: Gentex Corporation
A42B3/04A42B3/044A42B3/0453A42B3/16A42B3/30G02B23/16G06F3/00H02J1/00H02J50/10H02J50/005
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Quick Facts
Patent No.
US 12685358
App. No.
18/254,497
Filed
May 25, 2023
Granted
Jul 21, 2026
Kind
B2
Art Unit
2852
USPC
73/866.5
Abstract

A helmet accessory mounting system includes a mounting device configured to couple to an outer surface of a side of a helmet. The mounting device includes a plurality of mounting locations configured to removeably couple to at least one accessory. A plurality of the plurality of mounting locations each includes an electrical node. A power supply is coupled to the mounting device. An electrical supply line electrically couples the power supply to each of the electrical nodes and the electrical supply line is contained at least partially within the mounting device.

Claims (64)

1 . A helmet accessory mounting system comprising:

a mounting device configured to couple to an outer surface of a side of a helmet, the mounting device including a plurality of mounting locations configured to releasably couple to at least one accessory, a plurality of the plurality of mounting locations each including an electrical node;

a power supply coupled to the mounting device, the power supply comprising a receiver coil configured to wirelessly receive power from a source coil; and

an electrical supply line electrically coupling the power supply to each of the electrical nodes, the electrical supply line contained at least partially within the mounting device; and

a data transmission line hard wired between the power supply and the mounting device and configured to transfer data between one of the at least one accessory and another of the at least one accessory, wherein the data transmission line is further configured to supply power to the at least one accessory depending on a type of the at least one accessory.

2 . The helmet accessory mounting system of claim 1 , wherein the mounting device further includes at least one additional mounting location including a Hall Effect sensor.

3 . The helmet accessory mounting system of claim 1 further comprising:

a sensor configured to sense one or more of: an identity, the type, and a condition of the at least one accessory being coupled to the mounting device.

4 . The helmet accessory mounting system of claim 3 , further comprising:

a helmet controller operably coupled to the sensor; and

a data line coupling at least one of the electrical nodes to the helmet controller, wherein the helmet controller is configured to:

determine bandwidth capability characteristics of a first accessory connected at one of the electrical nodes based on identity, type or condition of the first accessory sensed by the sensor, and

exchange first accessory data with the first accessory, via the data line, using one of a plurality of bandwidth-specific communication protocols selected based on bandwidth capability characteristics of the first accessory.

5 . The helmet accessory mounting system of claim 4 , wherein the helmet controller is configured to:

receive the first accessory data from the first accessory, for transmission to a second accessory, using a first bandwidth-specific communication protocol,

determine bandwidth capability characteristics of the second accessory, and

in response to determining the bandwidth capability characteristics of the second accessory:

select a second bandwidth-specific communication protocol based on the bandwidth capability characteristics of the second accessory, and

transmit the first accessory data to the second accessory.

6 . The helmet accessory mounting system of claim 3 further comprising:

a helmet controller in electrical communication with each of the electrical nodes and operably connected to the sensor, and

a data line coupling each of the electrical nodes, wherein the helmet controller is configured to:

periodically probe each of the electrical nodes to determine if a respective accessory is connected to the respective electrical node; and

in response to determining that a respective accessory is connected to the respective electrical node:

determine the identity, the type or the condition of the respective accessory,

enable power at the electrical node, limiting an amount of electrical current depending on the determined identity, type or condition of the respective accessory,

receive product identification and device identification information,

validate the respective accessory using the product identification, device identification and the determined type or identity,

assign a node identifier to the respective electrical node,

transmit the node identifier to the respective accessory at the electrical node for the respective accessory to register the node identifier, and

exchange accessory data with the respective accessory.

7 . The helmet accessory mounting system of claim 1 , wherein the mounting device further comprises an accessory presence sensor configured to sense a magnetic field associated with the at least one accessory.

8 . The helmet accessory mounting system of claim 1 further comprising:

for each electrical node:

an enable circuit in electrical communication with the respective electrical node, the enable circuit configured to:

sense an attachment of an accessory at an electrical node,

sense a type, identity or both of the accessory at the electrical node, and

output an enable signal in response to determining that an accessory is connected to an respective electrical node, the enable signal including information associated with the type, the identity or both of the accessory at the electrical node; and

a current limiting circuit in electrical communication with the enable circuit and the power supply, the current limiting circuit configured to:

receive the enable signal from the enable circuit to enable the current limiting circuit,

receive electrical power from the power supply, and

in response to receiving the enable signal, limit an amount of electrical current in the electrical power provided by the power supply to the respective accessory, based on the information associated with the type, the identity or both of the respective accessory, to mitigate or prevent damage to the respective accessory, the power supply or the mounting device.

9 . The helmet accessory mounting system of claim 8 , wherein the amount of electrical current is limited to less than a predetermined threshold determined based on the type, the identity or both of the respective accessory.

10 . The helmet accessory mounting system of claim 1 further comprising:

a data line coupling each of the electrical nodes, wherein the data line is configured to transmit first accessory data, including first accessory state data, from a first accessory connected at one of the electrical nodes to a second accessory connected at another of the electrical nodes.

11 . The helmet accessory mounting system of claim 10 , wherein the first accessory generates a first accessory state data, representative of the state of the first accessory, in response to a state change of the first accessory.

12 . The helmet accessory mounting system of claim 11 , wherein:

the first accessory includes a receiver configured to receive an input from an end user device;

the second accessory is a strobe light;

the first accessory state data represents a strobe pulse rate, strobe duration rate, brightness, and color of the strobe light selected by an operator at the end user device; and

the second accessory changing from operating in the first state to operating in the second state includes changing strobe pulse rate, strobe duration rate, brightness, and color settings of the strobe light.

13 . The helmet accessory mounting system of claim 1 , wherein the power supply comprises a rechargeable battery.

14 . The helmet accessory mounting system of claim 1 , further comprising a receiver configured to receive an input from an end user device, the receiver being fixedly coupled to the mounting device.

15 . A helmet system comprising:

a helmet having an outer surface, the outer surface having a first side and a second side opposed to the first side and a rear surface between the first side and second side;

a power source comprising a receiver coil configured to wirelessly receive power from a source coil;

an accessory mounting assembly comprising:

a first mounting device coupled to the first side of the outer surface of the helmet and including a plurality of first mounting locations for removeably coupling to at least one accessory of a plurality of accessories, a plurality of the plurality of first mounting locations each including an electrical node;

a second mounting device coupled to the second side of the outer surface of the helmet and including a plurality of second mounting locations for removeably coupling to at least one accessory of the plurality of accessories, a plurality of the plurality of second mounting locations each including an electrical node; and

a power source mount coupled to the outer surface of the helmet, the power source mount having a concaved inner surface configured to correspond to a curvature of the rear surface of the outer surface of the helmet, the power source mount including at least one mounting location,

wherein the first mounting device and second mounting device are each adjustably coupled to the power source mount by an adjustable fastener, each of the adjustable fasteners configured to move the first mounting device and second mounting device relative to the power source mount to adjust the accessory mounting assembly to a size of the helmet,

wherein the power source is removeably coupled to the at least one mounting location of the power source mount, wherein the power source is configured to provide power to each of the electrical nodes, wherein the power source includes a controller configured to exchange data with each of the electrical nodes,

wherein a bottom edge of the first mounting device, second mounting device, and power source mount are each disposed on the outer surface of the helmet above a bottom edge of the helmet,

wherein each electrical node includes a positive electrical contact, a negative electrical contact, a first data contact, and a second data contact each having a contact surface exposed through an outer surface of the corresponding first mounting device and second mounting device, each electrical node configured to couple to corresponding pins from the at least one accessory of the plurality of accessories.