IP Library Granted Patent US 12685608
Granted Patent B2
US 12685608 · App. 19/350,637 · Granted Jul 21, 2026

Inventory systems and methods for detecting and counting potentially retained surgical items

Inventors: Donald W. Heckel (Green Bay, WI); Edward L. Brannan (Erie, CO)
Assignee: Covidien LP
A61B90/08A61B90/98G06K7/10366A61B2090/0804
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Quick Facts
Patent No.
US 12685608
App. No.
19/350,637
Granted
Jul 21, 2026
Kind
B2
Abstract

An inventory system configured for detecting and counting potentially retained surgical items within a body of a patient includes a signal generator which generates an energizing signal for a first RFID tag affixed to a secure package or the second RFID tag affixed to a surgical item, an antenna operably coupled to the signal generator, a processor, and a memory. The antenna is configured to receive at least one of the first return signal transmitted by at least one of the first RFID tag or the second return signal transmitted by the second RFID tag. The memory includes instructions which when executed by the processor cause the system to energize the first RFID tag, receive from the antenna the first return signal including a first unique identifier, and generate a key based on the first unique identifier and a master private key stored on the memory.

Claims (39)

1 . An inventory system configured for detecting and counting potentially retained surgical items within a body of a patient, the inventory system comprising:

a first RFID tag affixed to a secure package and configured to transmit a first return signal when energized;

a surgical item configured to be removed from the secure package, the surgical item including a second RFID tag affixed to the surgical item, the second RFID configured to transmit a second return signal when energized;

a processor; and

a memory, including instructions stored thereon, which when executed by the processor cause the system to:

energize the first RFID tag;

receive the first return signal, the first return signal including a first unique identifier of the first RFID tag; and

generate a first key based on the first unique identifier and a master private key stored on the memory,

wherein an encrypted data-block is embedded in the second RFID tag, the encrypted data-block containing the first unique identifier of the first RFID tag.

2 . The system of claim 1 , wherein the instructions, when executed by the processor, further cause the system to:

energize the second RFID tag; and

receive the second return signal, the second return signal including the encrypted data-block.

3 . The system of claim 2 , wherein the instructions, when executed by the processor, further cause the system to decrypt the encrypted data-block based on the first key.

4 . The system of claim 3 , wherein the instructions, when executed by the processor, further cause the system to determine if the decrypted data-block includes the first unique identifier of the first RFID tag.

5 . The system of claim 4 , wherein the instructions, when executed by the processor, further cause the system to provide an indication that the retained surgical item is authentic based on the determination.

6 . The system of claim 5 , wherein the instructions, when executed by the processor, further cause the system to display on a display the indication that the surgical item is authentic based on the determination.

7 . The system of claim 1 , wherein the master private key includes a unique key generated for a unique inventory system.

8 . The system of claim 1 , wherein the surgical item includes a second unique identifier, and

wherein the instructions, when executed by the processor, further cause the system to link the first unique identifier of the first RFID, to the second unique identifier.

9 . The system of claim 1 , wherein the instructions, when executed by the processor, further include energizing the first RFID tag to enable the second RFID tag.

10 . The system of claim 8 , wherein the instructions, when executed by the processor, further cause the system to generate an inventory record that includes the first unique identifier and the second unique identifier, the inventory record being stored in the memory.

11 . The system of claim 10 , wherein the inventory record further includes a timestamp indicating when the surgical item was removed from the secure package.

12 . The system of claim 10 , wherein the inventory record is transmitted to a remote server over a secure communication link.

13 . The system of claim 12 , wherein the secure communication link utilizes an encrypted wireless protocol selected from the group consisting of Wi-Fi, Bluetooth Low Energy, and Zigbee.

14 . The system of claim 1 , wherein the antenna is configured as a handheld wand adapted to be swept across a surgical site for detecting potentially retained surgical items.

15 . The system of claim 1 , wherein the antenna is integrated into a surgical drape or mat positioned adjacent to the patient.

16 . The system of claim 1 , wherein the instructions, when executed by the processor, further cause the system to generate an alert signal when a number of RFID tags detected does not match an expected count of surgical items.

17 . The system of claim 16 , wherein the alert signal comprises at least one of an audible alarm, a visual display indicator, or a haptic feedback signal.

18 . The system of claim 1 , wherein the instructions, when executed by the processor, further cause the system to verify expiration date information stored in the encrypted data-block of the second RFID tag.

19 . The system of claim 1 , wherein the memory further includes instructions which, when executed by the processor, cause the system to prevent activation of the second RFID tag unless authenticity of the first RFID tag has been verified.

20 . An inventory system configured for detecting and counting potentially retained surgical items within a body of a patient, the inventory system comprising:

a first RFID tag affixed to a package and configured to transmit a first return signal when energized;

a surgical item removable from the package, the surgical item including a second RFID tag configured to transmit a second return signal when energized;

a processor; and

a memory, including instructions stored thereon, which when executed by the processor cause the system to:

energize the first RFID tag;

receive the first return signal, the first return signal including a first unique identifier of the first RFID tag; and

generate a first key based on the unique identifier and a private key stored on the memory,

wherein an encrypted data-block is embedded in the second RFID tag, the encrypted data-block containing the unique identifier of the first RFID tag, wherein the private key is configured for authenticating a relationship between the package and the surgical item.