IP Library Granted Patent US 12685993
Granted Patent B2
US 12685993 · App. 18/650,375 · Granted Jul 21, 2026

Sorbent for lithium extraction from brines

Inventor: John L. Burba (Houston, TX)
Assignee: International Battery Metals, Ltd
B01J20/041B01J20/28035B01J20/28052B01J20/3085B01J20/3204B01J20/3221B01J20/3236B01J20/3297B01J20/3433B01J20/3475
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Quick Facts
Patent No.
US 12685993
App. No.
18/650,375
Granted
Jul 21, 2026
Kind
B2
Abstract

Disclosed herein are compositions for extracting lithium from a brine, methods for utilizing compositions for extracting lithium from a brine, and/or methods for preparing a composition for extracting lithium from a brine. For example, a composition may include lithium aluminum hydroxide crystals having a crystal structure of a plurality of hexagonal sheets. In some instances, each of the plurality of hexagonal sheets includes one or more vacant sites. Moreover, the composition may include a plurality of reinforcing ions bonded to an outside edge of one or more of the plurality of hexagonal sheets. In some instances, the plurality of reinforcing ions supports the crystal structure of the plurality of hexagonal sheets when the composition is washed with a stripping fluid and maintains a separation distance between one or more of the plurality of hexagonal sheets.

Claims (21)

1 . A composition for extracting lithium from a brine, the composition comprising:

a structure comprising a plurality of hexagonal sheets comprising lithium aluminum hydroxide and chloride ions and/or hydroxide anions between the plurality of hexagonal sheets, each of the plurality of hexagonal sheets comprising one or more vacant sites, wherein each respective hexagonal sheet of the plurality of hexagonal sheets is separated from a next hexagonal sheet by a separation distance,

wherein two or more of the plurality of hexagonal sheets are stacked on top of one another without intersecting; and

one or more ions from a reinforcing material bonded to an outside edge of one or more of the plurality of hexagonal sheets and between each of the plurality of hexagonal sheets, wherein the one or more ions from the reinforcing material supports a crystal structure of the plurality of hexagonal sheets when the composition is washed with a stripping fluid and maintains the separation distance between one or more of the plurality of hexagonal sheets, and

wherein the one or more reinforcing ions includes at least one of titanium ions, aluminum ions, tungsten ions, or silicate ions.

2 . The composition of claim 1 , wherein the plurality of hexagonal sheets is formed from reacting aluminum hydroxide and a hydroxide salt.

3 . The composition of claim 2 , wherein the hydroxide salt is a lithium hydroxide solution.

4 . The composition of claim 2 , wherein the hydroxide salt is obtained from a combination of lithium chloride and at least one of sodium hydroxide and potassium hydroxide.

5 . The composition of claim 2 , wherein the aluminum hydroxide is obtained from at least one of gibbsite, bayerite, nordstrandite, and a combination thereof.

6 . The composition of claim 1 , wherein the one or more ions from the reinforcing material comprise silicate ions.

7 . The composition of claim 1 , wherein the plurality of hexagonal sheets is in a repeating hexagonal lattice structure.

8 . The composition of claim 1 , wherein each of the one or more ions from the reinforcing material are covalently bonded to the outside edge of the plurality of hexagonal sheets.

9 . The composition of claim 1 , wherein the one or more ions from the reinforcing material comprise titanium ions.

10 . The composition of claim 1 , wherein the plurality of hexagonal sheets is neutralized with hydrochloric acid.

11 . The composition of claim 1 , wherein the vacant sites are in a plane substantially perpendicular to a plane of the separation distance, and wherein lithium ions reside in the one or more vacant sites.

12 . The composition of claim 1 , wherein each of the one or more vacant sites is an octahedral hole.

13 . The composition of claim 1 , wherein the plurality of hexagonal sheets is added to a lithium-containing brine solution, and wherein each of the one or more vacant sites attract lithium ions from the lithium-containing brine solution.

14 . The composition of claim 1 , wherein hydroxide anions reside between the plurality of hexagonal sheets.

15 . The composition of claim 1 , wherein the separation distance between each sheet of the plurality of hexagonal sheets is a distance equivalent to at least the atomic radius of lithium when the brine passes between the plurality of hexagonal sheets.

16 . The composition of claim 1 , wherein the one or more ions from the reinforcing material include one or more of silicate or aluminate ions.

17 . The composition of claim 16 , wherein the plurality of hexagonal sheets extend out of and from aluminum hydroxide.