IP Library Granted Patent US 12686032
Granted Patent B2
US 12686032 · App. 18/980,740 · Granted Jul 21, 2026

Logical relocation of sort destinations

Inventors: James M. Serstad (Orlando, FL); Michael C. Futch (Orlando, FL)
Assignee: TOMPKINS ROBOTICS, INC.
B07C3/003B07C3/008B07C3/18B65G47/46B65G47/50G06Q10/087
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Quick Facts
Patent No.
US 12686032
App. No.
18/980,740
Granted
Jul 21, 2026
Kind
B2
Abstract

System for use in directing a sorting operation comprises a server, a receptacle logical destination identification (ID) assignment engine, a plurality of receptacles, and an automated transport device for transporting and depositing articles into the receptacles. The system is configured to: assign a first logical destination ID to a first receptacle; and direct an automated transport device to transport and deposit a first article into the first receptacle associated with the first logical destination ID. The system is further configured to: determine that the first receptacle is full; re-assign the first logical destination ID to a second receptacle; and re-direct the automated transport device to transport and deposit the first article into the second receptacle associated with the first logical destination ID.

Claims (36)

1 . A system for use in directing a sorting operation, the system comprising:

a server comprising a memory, a processor, and a receptacle logical destination identification (ID) assignment engine;

a plurality of receptacles; and

a transport device for depositing articles into the receptacles,

wherein the system is configured to:

assign a plurality of logical destination IDs to the plurality of receptacles such that a count of the plurality of receptacles is greater than a count of the logical destination IDs.

2 . The system of claim 1 , wherein the system is further configured to: direct the transport device to deposit a first article into a first receptacle, wherein the first receptacle is associated with a first logical destination ID among the plurality of logical destination IDs.

3 . The system of claim 2 , the system is further configured to:

determine that the first receptacle is full;

re-assign the first logical destination ID to a second receptacle; and

re-direct the transport device to transport and deposit the first article into the second receptacle associated with the first logical destination ID.

4 . The system of claim 1 , wherein the transport device comprises one of: an automated mobile robot (AMR), a computer-controlled vehicle, a pedestal robot, a personal AMR, and a pick assist AMR.

5 . The system of claim 1 , wherein the transport device comprises one of: an automated transfer device, and an automated conveyor system.

6 . The system of claim 1 , wherein the transport device comprises one of: a track-arranged device, and an overhead transport device.

7 . The system of claim 2 , the system is further configured to:

determine that the first receptacle is located beyond a predetermined distance from an article induction point;

re-assign the first logical destination ID to a second receptacle, wherein the second receptacle is located within the predetermined distance from the article induction point; and

redirect the transport device to transport and deposit the first article into the second receptacle associated with the first logical destination ID.

8 . The system of claim 7 , wherein the server is configured to re-route the transport device to the second receptacle after the transport device commences travel towards the first receptacle.

9 . The system of claim 7 , wherein the second receptacle is located within a predetermined distance from an article induction point.

10 . The system of claim 7 , wherein the server is further configured to direct replacement of the first receptacle.

11 . The system of claim 10 , wherein the server is further configured to receive confirmation of replacement of the first receptacle with an empty receptacle.

12 . The system of claim 11 , wherein the server is in communication with a sensing device configured to sense that the empty receptacle is ready to receive articles.

13 . The system of claim 2 , wherein the server is in communication with a sensing device configured to sense that the first receptacle is full.

14 . The system of claim 2 , wherein the server is further configured to calculate a total volume of articles delivered by the transport device to the first receptacle to determine that the first receptacle is full.

15 . The system of claim 1 , wherein the server is further configured to calculate a difference between the count of the plurality of receptacles and the count of the logical destination IDs based on a time interval required for replacing a full receptacle with an empty receptacle.

16 . The system of claim 1 ,

wherein a count of physical locations associated with the receptacles is greater than a count of the logical destination IDs,

wherein a difference between the count of the physical locations and the count of the logical destination IDs is determined based on a time interval required for replacing a full receptacle with an empty receptacle.

17 . The system of claim 2 , the system is further configured to:

determine that the first receptacle is located beyond a predetermined distance from an article induction point;

re-assign the first logical destination ID to a second receptacle, the second receptacle representing a receptacle available for assignment that is located nearest to the article induction point; and

redirect the transport device to transport and deposit the first article into the second receptacle associated with the first logical destination ID.

18 . The system of claim 1 , wherein the system is further configured to assign a logical destination ID to each of the plurality of receptacles.

19 . The system of claim 1 , wherein the system further comprises an information acquisition device electronically coupled to the server, wherein the information acquisition device is configured to determine a product type of each article by interacting with each article.

20 . The system of claim 1 , wherein the system is further configured to verify that there is at least one non-full receptacle available for delivery of articles thereto.