Fastener tightening control system in an assembly and method for controlling the tightening of a fastener in an assembly
A system for controlling the tightening ( 10 ) of a fastener ( 12 ) in an assembly ( 36 ). The fastener ( 12 ) has a rod ( 14 ) and an assembly member ( 16 ). The control system ( 10 ) includes a first measuring device ( 44 ) suitable for measuring a first parameter representative of the temporal response of the rod ( 14 ) to ultrasonic excitation, a second measuring device ( 46 ) suitable for measuring a second parameter representative of the frequency response of the rod ( 14 ) to ultrasonic excitation, and a calculator ( 48 ) suitable for determining a value of the rod tightening ( 14 ) as a function of at least the first parameter and the second parameter.
1 . A control system for controlling the tightening of a fastener in an assembly, said fastener comprising a rod and an assembly member, the control system comprising:
a first measuring device, the first measuring device being suitable for measuring a first parameter representative of a temporal response of the rod to ultrasonic excitation,
a second measuring device, the second measuring device being suitable for measuring a second parameter representative of a frequency response of the rod to ultrasonic excitation, and
a calculator, the calculator being suitable for determining a value of the rod tightening as a function of at least said first parameter and said second parameter.
2 . The control system according to claim 1 , wherein the first parameter is a time of flight of a longitudinal or transverse ultrasonic wave in the rod.
3 . The control system according to claim 1 , wherein the second parameter is a frequency interval between two resonant frequencies of the rod.
4 . The control system according to claim 1 , wherein the calculator is suitable for determining the value of the rod tightening also as a function of a parameter (κ) relating to the rod.
5 . The control system according to claim 4 , wherein the calculator is suitable for calculating a value F of the rod tightening by applying the following formula:
F
=
1
κ
1
-
t
σ
·
f
σ
1
where:
κ is the rod parameter,
t σ is a time of flight of an ultrasonic excitation in the rod, and
f
σ
1
is a frequency interval between two resonant frequencies of the rod.
6 . The control system according to claim 1 , wherein the first measuring device comprises:
a first ultrasonic probe arranged to generate an ultrasonic excitation of the rod and collect a rod response signal to the generated excitation, and
a first acquisition device, the first acquisition device being suitable for controlling the first ultrasonic probe according to a first control law and receiving the response signal, the first control law being an impulse law,
wherein the response signal is processed to extract the first parameter.
7 . The control system according to claim 6 , wherein a principal axis for the rod is defined, wherein the first ultrasonic probe is arranged to generate an ultrasonic excitation propagating along the principal axis of the rod.
8 . The control system according to claim 1 , wherein the second measuring device comprises:
a second ultrasonic probe arranged to generate an ultrasonic excitation of the rod and collect a plurality of rod response signals to the generated excitation, and
a second acquisition device, the second acquisition device being suitable for controlling the second ultrasonic probe according to a second control law and for receiving the plurality of response signals, the second control law comprising a pulse train at different frequencies,
wherein the plurality of response signals are processed to extract the second parameter.
9 . The control system according to claim 8 , wherein a frequency analysis of the plurality of response signals is performed to extract the second parameter.
10 . The control system according to claim 1 , wherein
the first measuring device comprises
a first ultrasonic probe arranged to generate an ultrasonic excitation of the rod and collect a rod response signal to the generated excitation, and
a first acquisition device, the first acquisition device being suitable for controlling the first ultrasonic probe according to a first control law and receiving the response signal, the first control law being an impulse law,
wherein the response signal is processed to extract the first parameter;
the second measuring device comprises
a second ultrasonic probe arranged to generate an ultrasonic excitation of the rod and collect a plurality of rod response signals to the generated excitation, and
a second acquisition device, the second acquisition device being suitable for controlling the second ultrasonic probe according to a second control law and for receiving the plurality of response signals, the second control law comprising a pulse train at different frequencies,
wherein the plurality of response signals are processed to extract the second parameter; and
the first ultrasonic probe and the second ultrasonic probe are merged and comprise an ultrasonic transducer made of lead titano-zirconates.